Determination of Cutting Conditions for NC Program Generation by Reusing Machining Case Data based on Removal Volume Feature

2017 ◽  
Vol 2017.9 (0) ◽  
pp. 055 ◽  
Author(s):  
Isamu NISHIDA ◽  
Ryuta SATO ◽  
Keiichi SHIRASE
Keyword(s):  
Cutting Conditions ◽  
Program Generation ◽  
Nc Program ◽  
Case Data

scholarly journals Intelligent programming of robotic flange production by means of CAM programming

2019 ◽  
Vol 9 (1) ◽  
pp. 571-579
Author(s):  
Peter Tirpak ◽  
Peter Michalik ◽  
Jozef Dobransky ◽  
Jozef Macej ◽  
Michal Petrus
Keyword(s):  
Cylindrical Surface ◽  
3D Model ◽  
Cutting Conditions ◽  
Measuring Device ◽  
Program Generation ◽  
Face Area ◽  
Nc Program ◽  
The Mean ◽  
Software Extension ◽  
Intelligent Programming

AbstractThe article deals with the description of the production programming of a robotic flange, which consists of outer conical, cylindrical surface, face area and internal threaded surfaces. For the modelling of a 3D model and the generation of production design, the Autodesk Inventor Professional 2018 software was used. To enter the semi-finished piece, select individual tools, cutting conditions, simulation and the NC program generation for RS Fanuc, the HSMPRO 2018 software extension was used. The circularity deviation was measured using the Roundtest RA 120 measuring device. The mean arithmetic values of roughness for the hole were: D = 126, Rz = 11.43 μm, Ra = 1.92 μm. The circularity deviation was 22.3 μm.

Optimization of Cutting Conditions in Multi-Pass Milling

2016 ◽  
Vol 823 ◽  
pp. 525-530
Author(s):  
Abderrahim Belloufi ◽  
Mekki Assas ◽  
Mabrouk Hecini ◽  
Imane Rezgui
Keyword(s):  
Hybrid Genetic Algorithm ◽  
Cutting Parameters ◽  
Cutting Conditions ◽  
Optimum Number ◽  
Optimization Strategy ◽  
Milling Operations ◽  
Optimal Values ◽  
Number Of Passes ◽  
Fine Tune

In this paper, a new, optimization strategy is used for the determination of the optimum cutting parameters for multipass milling operations. This strategy is based on the “minimum production time” criterion. The optimum number of passes is determined via dynamic programming, and the optimal values of the cutting conditions are found based on the objective function developed for the typified criterion by using a hybrid genetic algorithm with SQP. GA is the main optimizer of this algorithm, whereas SQP is used to fine-tune the results obtained from the GA. Furthermore, the convergence characteristics and robustness of the proposed method have been explored through comparisons with results reported in literature. The obtained results indicate that the proposed strategy is effective compared to other techniques carried out by different researchers.

Evaluation and Improvement of Productivity in High-Speed NC Machining

1999 ◽  
Vol 122 (3) ◽  
pp. 556-561 ◽  
Author(s):  
X. Yan ◽  
K. Shirase ◽  
M. Hirao ◽  
T. Yasui
Keyword(s):  
High Speed ◽  
Nc Machining ◽  
Cutting Conditions ◽  
High Speed Machining ◽  
Machining Time ◽  
Time Constants ◽  
Nc Program ◽  
Kinematic Factor ◽  
Two Factors

The productivity of machining centers is influenced inherently by the quality of NC programs. To evaluate productivity, first an effective feedrate factor and a productivity evaluation factor are proposed. It has been found that in high-speed machining, these two factors depend on a kinematic factor which is a function of (1) command feedrate, (2) average per-block travel of the tool, (3) moving vectorial variation of the tool, and (4) ac/deceleration or time constants. Then an NC program simulator has been developed to evaluate productivity. With the simulator, the machining time can be calculated accurately and the cutting conditions can be extracted. Finally, three NC programs were implemented on high-speed machining centers and analyzed by the simulator. It was found that in mold and die machining, the productivity can be improved by increasing the acceleration and average travel and reducing the vectorial variation of the tool rather than the command feedrate. [S1087-1357(00)01303-4]

Modeling the Vibratory Drilling Process

1999 ◽  
Author(s):  
Stephen A. Batzer ◽  
Alexander M. Gouskov ◽  
Sergey A. Voronov
Keyword(s):  
Rotational Velocity ◽  
Time Lag ◽  
Chip Thickness ◽  
Cutting Conditions ◽  
Model Parameters ◽  
Drilling Process ◽  
Workpiece Material ◽  
Velocity Amplitude ◽  
The Stability

Abstract The dynamic behavior of deep-hole vibratory drilling is analyzed. The mathematical model presented allows the determination of axial tool and workpiece displacements and cutting forces for significant dynamic system behavior such as the entrance of the cutting tool into workpiece material and exit. Model parameters include the actual rigidity of the tool and workpiece, time-varying chip thickness, time lag for chip formation due to tool rotation and possible disengagement of drill cutting edges from the workpiece due to tool and/or workpiece axial vibrations. The main features of this model are its nonlinearity and inclusion of time lag differential equations which require numeric solutions. The specific cutting conditions (feed, tool rotational velocity, amplitude and frequency of forced vibrations) necessary to obtain discontinuous chips and reliable removal are determined. The stability conditions of excited vibrations are also investigated. Calculated bifurcation diagrams make it possible to derive the domain of system parameters along with the determination of optimal cutting conditions.

scholarly journals A combination method of the theory and experiment in determination of cutting force coefficients in ball-end mill processes

2015 ◽  
Vol 2 (4) ◽  
pp. 233-247 ◽  
Author(s):  
Yung-Chou Kao ◽  
Nhu-Tung Nguyen ◽  
Mau-Sheng Chen ◽  
Shyh-Chour Huang
Keyword(s):  
Cutting Force ◽  
Experimental Method ◽  
Linear Function ◽  
Cutting Forces ◽  
Cutting Conditions ◽  
End Mill ◽  
Ball End Mill ◽  
Cutting Force Coefficients ◽  
Force Coefficients

Abstract In this paper, the cutting force calculation of ball-end mill processing was modeled mathematically. All derivations of cutting forces were directly based on the tangential, radial, and axial cutting force components. In the developed mathematical model of cutting forces, the relationship of average cutting force and the feed per flute was characterized as a linear function. The cutting force coefficient model was formulated by a function of average cutting force and other parameters such as cutter geometry, cutting conditions, and so on. An experimental method was proposed based on the stable milling condition to estimate the cutting force coefficients for ball-end mill. This method could be applied for each pair of tool and workpiece. The developed cutting force model has been successfully verified experimentally with very promising results. Highlights By investigation of the stable cutting conditions in milling process, the linear function of average cutting force and feed per flute was successfully verified. A combined theoretical-experimental method was proposed with an effective model for the determination of cutting force coefficients in ball-end mill process.

A Method for Using a Virtual Machining Simulation to Consider Both Equivalent CO2Emissions and Machining Costs in Determining Cutting Conditions

2015 ◽  
Vol 9 (2) ◽  
pp. 115-121 ◽  
Author(s):  
Hirohisa Narita ◽  
Keyword(s):  
Evaluation System ◽  
Cutting Tool ◽  
Cutting Speed ◽  
Cutting Conditions ◽  
Machining Process ◽  
Machining Simulation ◽  
End Mill ◽  
Virtual Machining ◽  
Mill Operation ◽  
Nc Program

An evaluation system for calculating equivalent CO2emissions and machining costs is developed using an activity-based model. The system can evaluate a machining process from an NC program, workpiece information, and cutting tool information, and it can then calculate accurate equivalent CO2emissions and the machining cost. The cutting speed of an end mill operation is evaluated in terms of the equivalent CO2emission and the machining cost. Based on the results, optimal cutting conditions are determined to minimize the equivalent CO2emissions and the machining cost to the extent possible.

An Accuracy-Prediction Model Taking Tool Deformation and Geometric Machine-Tool Error into Consideration

2010 ◽  
Vol 4 (3) ◽  
pp. 235-242 ◽  
Author(s):  
Hirohisa Narita ◽  
◽  
Keiichi Shirase ◽  
Eiji Arai ◽  
Hideo Fujimoto ◽  
...  
Keyword(s):  
Prediction Model ◽  
Machine Tool ◽  
End Milling ◽  
Geometric Error ◽  
Cutting Conditions ◽  
Error Prediction ◽  
Machining Accuracy ◽  
Trial And Error ◽  
Virtual Machining ◽  
Nc Program

Test cutting used to verify cutting conditions and machining accuracy after a numeric control (NC) program is written for end milling the mold and die indispensable to manufacturing is generally effective, because it is based on trial and error. The virtual machining simulator we designed to verify machining accuracy uses an accuracy-prediction model and an error prediction expression for workpieces, integrating machine-tool deformation and geometric error models. We also propose calculation for copying errors to a workpiece.

Automatic Determination of Work-Holding Parameters for Turned Components

1989 ◽  
Vol 203 (2) ◽  
pp. 101-112 ◽  
Author(s):  
S Hinduja ◽  
H Huang
Keyword(s):  
Surface Roughness ◽  
Complex Shape ◽  
Cutting Conditions ◽  
Automatic Determination ◽  
Geometrical Data ◽  
Oriented System

This paper describes the development of SETUP which is one of the modules of TECHTURN (1), a technologically oriented system for turned components. The SETUP module takes into account the geometrical data of the blank and the component, the technological requirements placed on the component such as surface roughness, concentricity and run-out, and the available work-holding devices for the machine on which the component is to be made. The system automatically determines the following parameters: (a) the work-holding method, that is the use of a chuck, or a chuck and centre or centres; (6) the number of setups required to complete the job; and (c) the clamping positions on the blank and component. In determining this, the system takes into consideration the different clamping devices available on the machine, and their characteristics. If more than one setup is essential, the system tries to balance the stiffnesses of the component in the different setups. This ensures that the stiffness of the component will have a minimum effect when the cutting conditions are calculated. The system can deal with cylindrical blanks as well as castings and forgings, which, often, are of complex shape. To demonstrate the working of the SETUP module, several examples are included.

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