scholarly journals Application of Time-Series Analysis for Predicting Defects in Continuous Steel Casting Process

2016 ◽  
Vol 16 (4) ◽  
pp. 125-130
Author(s):  
A. Rodziewicz ◽  
M. Perzyk

Abstract The purpose of this paper was testing suitability of the time-series analysis for quality control of the continuous steel casting process in production conditions. The analysis was carried out on industrial data collected in one of Polish steel plants. The production data concerned defective fractions of billets obtained in the process. The procedure of the industrial data preparation is presented. The computations for the time-series analysis were carried out in two ways, both using the authors’ own software. The first one, applied to the real numbers type of the data has a wide range of capabilities, including not only prediction of the future values but also detection of important periodicity in data. In the second approach the data were assumed in a binary (categorical) form, i.e. the every heat(melt) was labeled as ‘Good’ or ‘Defective’. The naïve Bayesian classifier was used for predicting the successive values. The most interesting results of the analysis include good prediction accuracies obtained by both methodologies, the crucial influence of the last preceding point on the predicted result for the real data time-series analysis as well as obtaining an information about the type of misclassification for binary data. The possibility of prediction of the future values can be used by engineering or operational staff with an expert knowledge to decrease fraction of defective products by taking appropriate action when the forthcoming period is identified as critical.

Work ◽  
2021 ◽  
pp. 1-6
Author(s):  
Shirin Nasrollah Nejhad ◽  
Tayebeh Ilaghinezhad Bardsiri ◽  
Maryam feiz arefi ◽  
Amin babaei poya ◽  
Ehsan mazloumi ◽  
...  

BACKGROUND: Many work-related fatalities happen every year in electricity distribution companies. This study was conducted to model accidents using the time series analysis and survey descriptive factors of injuries in an electricity distribution company in Tehran, Iran. METHODS: Data related to 2010 to 2017 were collected from the database of the safety department. Time Series and trend analysis were used for data analyzing and anticipating the accidents up to 2022. RESULT: Most of the accidents occurred in summer. Workers’ negligence was the reason for 75%of deaths. Employment type and type of injuries had a significant relationship (p <  0.05). CONCLUSION: The anticipating model indicated occupational injuries are going to have an increase in the future. A high rate of accidents in summer maybe because of the warm weather or insufficient skills in temporary workers. Temporary workers have no chance to work in a year like permanent workers, therefore acquisition experiences may be less in them. Based on the estimating model, Management should pay attention to those sectors of the company where most of the risky activities take place. Also, training programs and using personal protective equipment can help to protect workers in hazardous conditions.


Metals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 237
Author(s):  
Michal Brezina ◽  
Tomas Mauder ◽  
Lubomir Klimes ◽  
Josef Stetina

The paper presents the comparison of optimization-regulation algorithms applied to the secondary cooling zone in continuous steel casting where the semi-product withdraws most of its thermal energy. In steel production, requirements towards obtaining defect-free semi-products are increasing day-by-day and the products, which would satisfy requirements of the consumers a few decades ago, are now far below the minimum required quality. To fulfill the quality demands towards minimum occurrence of defects in secondary cooling as possible, some regulation in the casting process is needed. The main concept of this paper is to analyze and compare the most known metaheuristic optimization approaches applied to the continuous steel casting process. Heat transfer and solidification phenomena are solved by using a fast 2.5D slice numerical model. The objective function is set to minimize the surface temperature differences in secondary cooling zones between calculated and targeted surface temperatures by suitable water flow rates through cooling nozzles. Obtained optimization results are discussed and the most suitable algorithm for this type of optimization problem is identified. Temperature deviations and cooling water flow rates in the secondary cooling zone, together with convergence rate and operation times needed to reach the stop criterium for each optimization approach, are analyzed and compared to target casting conditions based on a required temperature distribution of the strand. The paper also contains a brief description of applied heuristic algorithms. Some of the algorithms exhibited faster convergence rate than others, but the optimal solution was reached in every optimization run by only one algorithm.


2015 ◽  
Vol 220-221 ◽  
pp. 731-736
Author(s):  
Konrad Błażej Laber ◽  
Henryk Dyja

The paper presents the results of physical modelling aimed at determining the cracking susceptibility of the selected steel grade under conditions characteristic of the continuous casting process. The material used for investigation was steel grade S355J2G3 [1]. For a study on the physical modelling of the continuous steel casting process, the GLEEBLE 3800 [2, 3], a metallurgical process simulator, was employed. The obtained results allowed establishing conditions for a continuous steel casting process that could cause cracks to form in the material being cast. Research on one of technological conditions for steelworks was carried out taking into account the problem of cracking during rolling in the initial group of the bar rolling mill.


Author(s):  
M.N. Fel’ker ◽  
◽  
V.V. Chesnov

Time series, i.e. data collected at various times. The data collection segments may differ de-pending on the task. Time series are used for decision making. Time series analysis allows you to get some result that will determine the format of the decision. Time series analysis was carried out in very ancient times, for example, various calendars became a consequence of the analysis. Later, time series analysis was applied to study and forecast economic, social and other systems. Time se-ries appeared a long time ago. Once upon a time, ancient Babylonian astronomers, studying the po-sition of the stars, discovered the frequency of eclipses, which allowed them to predict their appearance in the future. Later, the analysis of time series, in a similar way, led to the creation of various calen-dars, for example, harvest calendars. In the future, in addition to natural areas, social and economic ones were added. Aim. Search for classification patterns of time series, allowing to understand whether it is possible to apply the ARIMA model for their short-term (3 counts) forecast. Materials and methods. Special software with ARIMA implementation and all need services is made. We examined 59 data sets with a short length and step equal a year, less than 20 values in the paper. The data was processed using Python libraries: Statsmodels and Pandas. The Dickey – Fuller test was used to de-termine the stationarity of the series. The stationarity of the time series allows for better forecasting. The Akaike information criterion was used to select the best model. Recommendations for a rea-sonable selection of parameters for adjusting ARIMA models are obtained. The dependence of the settings on the category of annual data set is shown. Conclusion. After processing the data, four categories (patterns) of year data sets were identified. Depending on the category ranges of parame-ters were selected for tuning ARIMA models. The suggested ranges will allow to determine the starting parameters for exploring similar datasets. Recommendations for improving the quality of post-forecast and forecast using the ARIMA model by adjusting the settings are given.


2019 ◽  
Author(s):  
Juliane F Oliveira ◽  
Moreno S. Rodrigues ◽  
Lacita M. Skalinski ◽  
Aline ES Santos ◽  
Larissa C. Costa ◽  
...  

AbstractThe co-circulation of different arboviruses in the same time and space poses a significant threat to public health given their rapid geographic dispersion and serious health, social, and economic impact. Therefore, it is crucial to have high quality of case registration to estimate the real impact of each arboviruses in the population. In this work, a Vector Autoregressive (VAR) model was developed to investigate the interrelationships between discarded and confirmed cases of dengue, chikungunya, and Zika in Brazil. We used data from the Brazilian National Notifiable Diseases Information System (SINAN) from 2010 to 2017. There were three peaks in the series of dengue notification in this period occurring in 2013, 2015 and in 2016. The series of reported cases of both Zika and chikungunya reached their peak in late 2015 and early 2016. The VAR model shows that the Zika series have a significant impact on the dengue series and vice versa, suggesting that several discarded and confirmed cases of dengue could actually have been cases of Zika. The model also suggests that the series of confirmed and discarded chikungunya cases are almost independent of the cases of Zika, however, affecting the series of dengue. In conclusion, co-circulation of arboviruses with similar symptoms could have lead to misdiagnosed diseases in the surveillance system. We argue that the routinely use of mathematical and statistical models in association with traditional symptom-surveillance could help to decrease such errors and to provide early indication of possible future outbreaks. These findings address the challenges regarding notification biases and shed new light on how to handle reported cases based only in clinical-epidemiological criteria when multiples arboviruses co-circulate in the same population.Author summaryArthropod-borne viruses (arboviruses) transmission is a growing health problem worldwide. The real epidemiological impact of the co-circulation of different arboviruses in the same urban spaces is a recent phenomenon and there are many issues to explore. One of them is the misclassification due to the scarce availability of confirmatory laboratory tests. This establishes a challenge to identify, distinguish and estimate the number of infections when different arboviruses co-circulate. We propose the use of multivariate time series analysis to understand how the weekly notification of suspected cases of dengue, chikungunya and Zika, in Brazil, affected each other. Our results suggest that the series of Zika significantly impact on the series of dengue and vice versa, indicating that several discarded and confirmed cases of dengue might actually have been Zika cases. The results also suggest that the series of confirmed cases of chikungunya are almost independent of those of dengue and Zika. Our findings shed light on yet hidden aspects on the co-circulation of these three viruses based on reported cases. We believe the present work provides a new perspective on the longitudinal analysis of arboviruses transmission and call attention to the challenge in dealing with biases in case notifications when multiple arboviruses circulate in the same urban environment.


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