Suitability of a lignin-derived mono-phenol mimic to replace phenol in phenol-formaldehyde resin for use in wood treatment

Holzforschung ◽  
2020 ◽  
Vol 74 (4) ◽  
pp. 344-350
Author(s):  
Vladimirs Biziks ◽  
Marco Fleckenstein ◽  
Carsten Mai ◽  
Holger Militz

AbstractThe goal of this study was to assess the suitability of a single mono-aromatic for substitution of petroleum-based phenol for phenol-formaldehyde (PF) resin synthesis and the usage of a new resin for wood treatment. After proper thermal decomposition of wood-based lignin, pyrolysis oil can be obtained. Due to the heterogeneity of the lignin macromolecule, oil contains large variety of organic-based compounds, mainly mono-aromatics, which are proposed to be used for replacement of phenol during PF resin synthesis. Therefore, for this purpose, nine of the most abundant mono-aromatic compounds in bio-oil were selected: ortho-, meta-, para-cresol, guaiacol, catechol, 4-methylcatechol, resorcinol, syringol, 4-ethylphenol and resol-type resin from each mono-aromatic were synthesized. Relevant features of the resin such as pH, viscosity, average molecular weight and curing behavior of resins using differential scanning calorimetry (DSC) were analyzed. Scots pine (Pinus sylvestris L.) sapwood samples were used to evaluate the suitability of resin for wood treatment in terms of dimensional stability and were compared with the PF resin-treated wood. From all tested resins, those made of guaiacol or ortho-, or meta-, or para-cresol and/or 4-ethylphenol proved to be suitable for wood treatment, whereas resins made of catechol or 4-methylguaiacol and syringol did not. Suitability of mono-aromatics for synthesis of resol-type resin depends on chemical structure, where the reactivity of the mono-aromatic (derivative of hydroxybenzene) is defined by the type, location and number of substituents.

Holzforschung ◽  
2002 ◽  
Vol 56 (3) ◽  
pp. 273-280 ◽  
Author(s):  
C. Amen-Chen ◽  
B. Riedl ◽  
C. Roy

Summary Cure behavior of resins formulated with petroleum phenol replaced by 25 and 50 wt% of softwood bark-derived pyrolysis oils, using various formaldehyde to phenolics molar ratios and alkalinity content, was characterized by Differential Scanning Calorimetry (DSC). Kinetic parameters were obtained by the Borchart-Daniels method and the model-free (Vyazovkin) method. Resins containing up to 50% by wt of pyrolysis oils had slower cure kinetics and lower extent of condensation reaction compared to a neat laboratory made phenol-formaldehyde resin. However, very similar kinetic curing behavior to the standard resins was found for resols having 25% by wt of the petroleum phenol replaced by the pyrolysis oils. Thermogravimetric analysis (TG) of cured pyrolysis oil-PF resins has been done under nitrogen and air environments at a constant heating rate. Thermal behavior of resins containing pyrolysis oils differed depending on the nature of the purge gas used in TG. Increasing the amount of pyrolysis oils decreased the thermal resistance of the experimental resins.


2012 ◽  
Vol 610-613 ◽  
pp. 507-513 ◽  
Author(s):  
Rui Hang Lin ◽  
Xiao Feng Zhu ◽  
Xiao Bo Wang ◽  
Zhen Zhong Gao

A modified phenol-formaldehyde (PF) resin was synthesized under alkaline condition in varying proportion of borax up to 21% (w/w). All the prepared resin were characterized by free phenol content, free formaldehyde content as well as hydroxymethyl content. It was proved by Fourier transform infrared spectrometer (FTIR) that B-O bond had been successfully introduced into the structure of PF resin. Thermo gravimetric analyzer (TGA) and different scanning calorimetry (DSC) were used to characterize the thermodynamic characteristics of the PF resin. The result showed that when the mass fraction of borax was 9wt.% of PF resin, the heat resistance was the best and the curing temperature of the modified PF resin was higher than that of the unmodified PF resin.


2007 ◽  
Vol 29-30 ◽  
pp. 177-180
Author(s):  
Samaresh Ghosh

Novel hyperbranched phenol-formaldehyde (HBPF) resin 1 has been prepared for the first time. Thorough characterizations (FT-IR, NMR, HPLC, MALDI-TOF MS and elemental analyses and rheological flow behavior) were performed to ascertain the structure of HBPF 1. The condensationcuring event of HBPF with diglycidylether of bisphenol-A (DGEBA) has been studied by differential scanning calorimetry (DSC) technique.


2013 ◽  
Vol 467 ◽  
pp. 185-191
Author(s):  
Min Zhen Bao ◽  
Hong Wei Yu ◽  
Bin Fu Bao ◽  
Yuan Cao

This paper aimed to produce the alkaline phenolic resin by the addition of diallyl phthalate into traditional phenolformaldehyde resin. Then the modified resin was characterized using dynamic mechanical analyzer (DMA), differential scanning calorimetry (DSC), fourier transform infrared spectrometer (FTIR) and simultaneous thermal analyzer (STA). The results indicated that: the increase of the diallyl phthalate contributed to the rise of the storage modulus (E) and loss modulus (E), the decrease of the loss factor. Curing temperature also showed a decline trend and was decreased by 5°Cwhen the amount of modifider was 2.5% of the phenol. The improvemnt of Organic ester on curing of alkaline phenolic resin achieved by rapidly promoting resin molecular to generate reactive intermediate quinone methide. The amount of the modifier had little effect on the thermostability of resin, but it reduced the bonding strength of plywood.


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