Microstructural Evolution and Phase Transformation on the X-Y Surface of Inconel 718 Ni-Based Alloys Fabricated by Selective Laser Melting under Different Heat Treatment

2019 ◽  
Vol 38 (2019) ◽  
pp. 229-236
Author(s):  
Peng Liu ◽  
Siyu Sun ◽  
Meiqing Cao ◽  
Jianhong Gong ◽  
Jiaying Hu

AbstractMicrostructure, hardness, precipitates and phase transformation on the X-Y surface of Inconel 718 Ni-based alloys fabricated by selective laser melting (SLM) were studied before and after a suitable heat treatment. The test results show that the obvious weld beads structure was observed on the surface of the as-built alloys, and the microstructure shows seriously inhomogeneous with distributing columnar crystals and fine dendrites. When the 720°C, 3 h/furnace cooling+620°C and 3 h/air cooling was used, the columnar and small dendritic crystals begun to transform into bulk crystals, and the weld beads structure disappeared instantly. The X-Y surface hardness of alloys is about HV490-540, which is higher than the one of other heat treatment processes. With the increase of solid solution temperature, the microstructure on the surface of alloys shows an obvious refining characterization. The hardness value on the surface was also reduced gradually. The typical columnar crystals, dendrites, intermetallic compounds and precipitated hardening phase (Cr-Fe-Mo-Ni, FeNi and Ni8Nb) were also reduced or could not be found. Under the solid solution process of 950°C, the fine homogeneous δ phase and γ′ phase in the grain or near the grain boundary had an important effect on the suitable surface hardness value (HV476-500) of alloys.

Author(s):  
Jing Shi ◽  
Yachao Wang ◽  
Shiqiang Lu ◽  
Yun Wang

Selective laser melting (SLM) is an important additive manufacturing process. It applies focused laser energy to quickly melt and solidify material powders, and a controlled layered operation can result in a free form build that is often out of reach for machining processes. As such, it has attracted much attention in recent years. However, metal components produced by this process often have inferior mechanical properties, as compared with the counterparts by the traditional manufacturing processes. To strengthen the metal components by SLM, adding reinforcement particles and applying post treatment are regarded as the two effective ways. Although adding reinforcement particles to create metal matrix composites has been studied by researchers in literature, much fewer has been done to use post treatment processes to further improve the properties and performance of the metal matrix composites from SLM. In this study, a nano-TiC reinforced Inconel 718 composite is prepared using SLM technique. The material has 0.5 wt.% nano-TiC addition. Solid solution treatments at three levels of temperature (940, 980, 1020 °C) are carried out to evaluate the effect of the heat treatment methods on the microstructure and resulted mechanical properties of the composite material. The results of samples with and without heat treatment are also compared. SEM observations are carried out to analyze the microstructure of the composite and understand the reinforcing mechanism. Tensile tests are conducted to evaluate the mechanical properties of the formed composites. It is discovered that compared with the pure Inconel 718 by SLM, the Inconel 718-TiC composite exhibits improved ultimate tensile strength. Microscopy observation of as-built samples indicates that the dendritic structures of Inconel 718 is remarkably refined by the TiC particles. Suspected laves phase particles are observed in as-built Inconel-TiC composite, and they partially transform to large amount of needle-like δ phase during the solid solution treatment.


Author(s):  
Yachao Wang ◽  
Jing Shi

Abstract To strengthen the metal components by selective laser melting (SLM), adding reinforcement particles and applying post treatments are generally regarded as the two effective means. However, how post heat treatment affects the properties of nano particulate reinforced metal composites obtained by laser additive manufacturing (AM) processes has rarely been studied. In this study, Inconel 718 matrix composite reinforced by 0.5 wt% nano TiC particles was prepared using SLM. To evaluate the effect of the heat treatment routines on the performance of the SLM-produced composite, two levels of solution temperature (980 and 1100 °C) were designed, and the solution treatment was followed by a standard two-step aging (720 °C for 8 h and 620 °C for 8 h). Scanning electron microscopy (SEM) and electron backscatter diffraction (EBSD) observations were performed to examine the microstructure, and transmission electron microscopy (TEM) observation was conducted to characterize the morphologies of incorporated nano particles and precipitated phases. Tensile tests were conducted to evaluate the mechanical properties of the formed composites. It was found that nano particles can effectively strengthen the metal matrix under both as-built and heat-treated conditions, and the material undergoes static recrystallization during the post heat treatment. Also, it was discovered that nano TiC particles play an important role in refining the microstructure of Inconel 718 composite below 980 °C. The maximum tensile strength of 1370 MPa was observed under 980 °C + aging condition, representing a 16% increase as compared with the unreinforced Inconel 718.


2013 ◽  
Vol 747-748 ◽  
pp. 158-165
Author(s):  
Juan Qu ◽  
Kui Zhang ◽  
Ming Long Ma ◽  
Yong Jun Li ◽  
Xing Gang Li

In this study, Mg-7Gd-5Y-1Nd-0.5Zr alloy (EW75) was produced by melting method and then press-forged into large size plate. The properties of the Mg-7Gd-5Y-1.2Nd-0.5Zr alloy were optimized through T6 heat treatment. The microstructures of alloy were observed by means of optical microscopy (OM), scanning electron microscopy (SEM). Its mechanical properties under different heat treatment conditions were determined by tensile tests. The results indicated that increasing the solid solution temperature and prolonging the solid solution time can both lead to the dissolution of second phase in the alloy back into the matrix. The solid solution temperature affects the dissolution process more than the solid solution time. Grain growth occurred during the solid solution process. The grain size of the matrix enlarges with the increase of solid solution temperature. The tensile test result showed that the tensile strength of the alloy was significantly improved after T6 heat treatment. Its tensile strength in the same direction was nearly 40% up after T6 heat treatment. The analysis shows that T6 heat treatment can effectively eliminate the larger deformed precipitates and beneficial to the formation of hard precipitates, which leads to an improvement in the alloys tensile strength.


2018 ◽  
Vol 764 ◽  
pp. 1056-1071 ◽  
Author(s):  
Xingchen Yan ◽  
Shuo Yin ◽  
Chaoyue Chen ◽  
Chunjie Huang ◽  
Rodolphe Bolot ◽  
...  

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