Design and analysis of a pressure vessel according to EU 2014/29

2020 ◽  
Vol 62 (7) ◽  
pp. 756-760
Author(s):  
M. Uzun ◽  
S. Bozkurt

Abstract In this study, the production and analysis of a composite vessel were performed. The materials selected for the design of the composite materials were glass fiber/epoxy, carbon fiber/epoxy and Kevlar fiber/epoxy material. Anti-symmetric orientation angles of (30°-30°), (45°-45°), (60°-60°) and (75°-75°) were used for each material. In the design of the vessel, the total thickness of the wall is defined as 3 mm. The containers were modeled using the SOLIDWORKS package program with the wall thickness of 10 and 20 layers. The containers modeled are then analyzed to determine maximum deformation and maximum stress by using the ANSYS WORKBENCH 14.0 package program which analyzes according to the finite element method. While making solutions, a pressure of 1.65 MPa as the test pressure of the vessel was defined as hydrostatic from the inner surface of the vessel, and von-Mises stress and total deformations were determined. As a result of this study, it has been determined that a 60°-60° orientation angle is the most appropriate design angle considering both the deformation values and maximum stress. Maximum stress in the design of composite containers was far below the flow limit and remained within acceptable limits for shape changes.

2020 ◽  
Vol 4 (2) ◽  
pp. 91-99
Author(s):  
Greg Wheatley ◽  
Darrin Gangemi ◽  
Jarod Toogood ◽  
Rendage Sachini Sandeepa Chandrasiri

This project was aimed at modelling the stress and deformation profile of a 6061-T6 aluminium suspension upright of a formula society of automotive engineers style vehicle with a double wishbone suspension under the loading conditions of a 1.5G corner. With these results, it would need to be determined whether the design is fit for use. Using remote displacement boundary conditions for the upper and lower wishbone connections and the control arm connection with a remote force at the centre of the wheel patch acting on the bearing surfaces the maximum stress, overall stress profile and maximum deformation of the upright was calculated. These results after, undertaking a verification and validation study, were a maximum equivalent von-Mises stress of 87.358MPa and a maximum bearing surface deflection of 0.21 mm. The maximum von-Mises stress calculated was less than the fatigue limit of 90MPa signalling infinite life and also less than the yield stress of 240MPa signalling a safe design. Verification and validation techniques were used to ensure the final result was accurate and reflected the real – life system. Structural error was used to verify the results where it was found that maximum structural error in the upright was 0.052mJ and at the location of maximum stress was between 0.0058-1.0782e-8 mJ. Validation of the model was achieved by comparing the reaction forces calculated in ANSYS to theoretical values and was found that the magnitudes were within 2.5% of the theoretical values, thus the model was considered valid.


Author(s):  
Nurullah Türker ◽  
Hümeyra Tercanlı Alkış ◽  
Steven J Sadowsky ◽  
Ulviye Şebnem Büyükkaplan

An ideal occlusal scheme plays an important role in a good prognosis of All-on-Four applications, as it does for other implant therapies, due to the potential impact of occlusal loads on implant prosthetic components. The aim of the present three-dimensional (3D) finite element analysis (FEA) study was to investigate the stresses on abutments, screws and prostheses that are generated by occlusal loads via different occlusal schemes in the All-on-Four concept. Three-dimensional models of the maxilla, mandible, implants, implant substructures and prostheses were designed according to the All-on-Four concept. Forces were applied from the occlusal contact points formed in maximum intercuspation and eccentric movements in canine guidance occlusion (CGO), group function occlusion (GFO) and lingualized occlusion (LO). The von Mises stress values for abutment and screws and deformation values for prostheses were obtained and results were evaluated comparatively. It was observed that the stresses on screws and abutments were more evenly distributed in GFO. Maximum deformation values for prosthesis were observed in the CFO model for lateral movement both in the maxilla and mandible. Within the limits of the present study, GFO may be suggested to reduce stresses on screws, abutments and prostheses in the All-on-Four concept.


2021 ◽  
Author(s):  
Handing Xu ◽  
Zhenguo Nie ◽  
Qingfeng Xu ◽  
Xinjun Liu

Abstract Due to the limit of mesh density, the improvement of the spatial resolution of numerical computation always leads to a decrease in computing efficiency. Aiming at this inability of numerical computation, we propose a novel method for boosting the mesh density in finite element method (FEM) within 2D domain. Based on the von Mises stress fields of 2D plane-strain problems computed by the FEM, this method utilizes a deep neural network named SuperMeshingNet to learn a non-linear mapping from low mesh-density to high mesh-density in stress fields, and realizes the improvement of numerical computation accuracy and efficiency simultaneously. We adopt residual dense blocks into our mesh-density boost model – SuperMeshingNet to extract abundant local features and enhance the prediction capacity. The results indicate that SuperMeshingNet is able to effectively increase the spatial resolution of the von Mises stress fields under the multiple scaling factors: 2X,4X,and8X. Compared with the targets, the relative error of SuperMeshingNet is 2.44%, which shows better performance than the interpolation methods. Besides, SuperMeshingNet reveals an astonishing strength in predicting the maximum stress value. We publicly share our work with full detail of implementation at https://github.com/zhenguonie/2021_SuperMeshing_2D_Plane_Strain.


2020 ◽  
Vol 10 (9) ◽  
pp. 3043
Author(s):  
Stefania Moscato ◽  
Antonella Rocca ◽  
Delfo D’Alessandro ◽  
Dario Puppi ◽  
Vera Gramigna ◽  
...  

The tympanic membrane (TM) primes the sound transmission mechanism due to special fibrous layers mainly of collagens II, III, and IV as a product of TM fibroblasts, while type I is less represented. In this study, human mesenchymal stromal cells (hMSCs) were cultured on star-branched poly(ε-caprolactone) (*PCL)-based nonwovens using a TM bioreactor and proper differentiating factors to induce the expression of the TM collagen types. The cell cultures were carried out for one week under static and dynamic conditions. Reverse transcriptase-polymerase chain reaction (RT-PCR) and immunohistochemistry (IHC) were used to assess collagen expression. A Finite Element Model was applied to calculate the stress distribution on the scaffolds under dynamic culture. Nanohydroxyapatite (HA) was used as a filler to change density and tensile strength of *PCL scaffolds. In dynamically cultured *PCL constructs, fibroblast surface marker was overexpressed, and collagen type II was revealed via IHC. Collagen types I, III and IV were also detected. Von Mises stress maps showed that during the bioreactor motion, the maximum stress in *PCL was double that in HA/*PCL scaffolds. By using a *PCL nonwoven scaffold, with suitable physico-mechanical properties, an oscillatory culture, and proper differentiative factors, hMSCs were committed into fibroblast lineage-producing TM-like collagens.


2021 ◽  
Vol 29 (2) ◽  
Author(s):  
Saddam Hussein Raheemah ◽  
Kareem Idan Fadheel ◽  
Qais Hussein Hassan ◽  
Ashham Mohammed Aned ◽  
Alaa Abdulazeez Turki Al-Taie ◽  
...  

The present study aims to investigate crack presence in a rigid steel beam so that it can be considered in structural design. A finite element method (FEM) had been used with the Ansys 16.1 software to simulate the whole steel body with three different forces and moments with a magnitude force subjected at the free end of the beam. The steel rod had been considered as simple cantilever to be modelled by the software. Von Mises stress had been considered in the simulation process where the maximum value of stress due to applied load and moment was 1.9 MPa. Total deformation of the whole body had also been considered to instigate the maximum deformation (4.3mm) due to applied loads and moments. Furthermore, MATLAB and through fuzzy logic had been used to assist in the investigation of cracks. Both approaches had been governed by the Euler-Bernoulli theory for free vibration of motion equations. The other aim of this study is to evaluate results received from the Ansys with MATLAB for the same boundary conditions as the case.


Author(s):  
Pankaj Malkani ◽  
Sunil Kumar Rathod ◽  
K. R. Asha ◽  
Tapan Kumar Khura ◽  
H. L. Khuswaha

In this paper Finite element method (FEM) for design and development of self- propelled foliar applicator is presented. Foliar application is a method for feeding nutrients directly to plants for enhancing nutrient use efficiency through foliar applicator. The major components of the foliar applicator were engine (3.5 kW), gearbox (4F+1R), chassis (1.2 x 0.96 m2), sub-frame assembly, spraying diaphragm pump (Model-SFWP1-055-070-31, capacity 20 lm-1 at 4.4 bar), fertilizer storage tank (225 l). The main objective of this FEM simulation analysis is to find out the stress, deformation and strain induced in chassis and sub-frame assembly of foliar applicator for given boundary condition.  A Computer Aided Design of foliar applicator was developed using Creo-parametric 1 software and then analyzed in FEM mode by using Creo simulation1 software. FEM static analysis resulted in maximum von mises stress 200.750MPa and182.638MPa, maximum deformation 2.81 mm and 1.29 mm and max strain 0.001047 and 0.000636 for chassis and sub-frame assembly respectively. Maximum stresses in both didn’t exceed the respective yield points which signified designs, can be used for fabrication.


2021 ◽  
Vol 12 (2) ◽  
pp. 287-296
Author(s):  
Widodo Widodo ◽  
◽  
Rahman Hakim

The machining process is included in the classification of metal cutting processes, which are used to change the shape of metal or non-metallic product by cutting, peeling or separating. One of the machines used in this cutting process is a vertical type milling machine. This machine functions to make a product, one of which was a gear. The supporting equipment needed to make this gear was a vertical arbor tool. The material used in the manufacture of this product was a cast carbon steel type using the design method for manufacturing and assembly (DFMA), which began by examining and identifying needs, conceptualizing and designing products and making these products tailored to the dimensional specifications of standard and common cutter modules in the market. The results of the manufacture of this tool were directly tested for the manufacture of gears of various sizes and produced products whose deviations were within the tolerance of the measuring instrument, namely in the range 0 to 2%. In addition, the von Mises stress simulation at an engine speed of 150 Rpm, 450 Rpm and 750 Rpm and the resulting maximum stress was still below the yield limit, so it was safe to use.


Author(s):  
Vinod Bandela ◽  
Ram Basany ◽  
Anil Kumar Nagarajappa ◽  
Sakeenabi Basha ◽  
Saraswathi Kanaparthi ◽  
...  

Purpose: To analyze the stress distribution and the direction of force in external hexagonal implant with crown in three different angulations. Materials and Methods: A total of 60 samples of geometric models were used to analyze von Mises stress and direction of force with 0-, 5-, and 10-degree lingual tilt. Von Mises stress and force distribution were evaluated at nodes of hard bone, and finite element analysis was performed using ANSYS 12.1 software. For calculating stress distribution and force, we categorized and labeled the groups as Implant A1, Implant A2, and Implant A3, and Implant B1, Implant B2, and Implant B3 with 0-, 5-, and 10-degree lingual inclinations, respectively. Inter- and intra-group comparisons were performed using ANOVA test. A p-value of ≤0.05 was considered statistically significant. Results: In all the three models, overall maximum stress was found in implant model A3 on the implant surface (86.61), and minimum was found on model A1 in hard bone (26.21). In all the three models, the direction of force along three planes was maximum in DX (0.01025) and minimum along DZ (0.002) direction with model B1. Conclusion: Maximum von Mises stress and the direction of force in axial direction was found at the maximum with the implant of 10 degrees angulation. Thus, it was evident that tilting of an implant influences the stress concentration and force in external hex implants.


Neurospine ◽  
2021 ◽  
Vol 18 (3) ◽  
pp. 587-596
Author(s):  
Muzammil Mumtaz ◽  
Justin Mendoza ◽  
Ardalan Seyed Vosoughi ◽  
Anthony S. Unger ◽  
Vijay K. Goel

Objective: The objective of this study was to compare the biomechanical differences of different rod configurations following anterior column realignment (ACR) and pedicle subtraction osteotomy (PSO) for an optimal correction technique and rod configuration that would minimize the risk of rod failure.Methods: A validated spinopelvic (L1-pelvis) finite element model was used to simulate ACR at the L3–4 level. The ACR procedure was followed by dual-rod fixation, and for 4-rod constructs, either medial/lateral accessory rods (connected to primary rods) or satellite rods (directly connected to ACR level screws). The range of motion (ROM), maximum von Mises stress on the rods, and factor of safety (FOS) were calculated for the ACR models and compared to the existing literature of different PSO rod configurations.Results: All of the 4-rod ACR constructs showed a reduction in ROM and maximum von Mises stress compared to the dual-rod ACR construct. Additionally, all of the 4-rod ACR constructs showed greater percentage reduction in ROM and maximum von Mises stress compared to the PSO 4-rod configurations. The ACR satellite rod construct had the maximum stress reduction i.e., 47.3% compared to dual-rod construct and showed the highest FOS (4.76). These findings are consistent with existing literature that supports the use of satellite rods to reduce the occurrence of rod fracture.Conclusion: Our findings suggest that the ACR satellite rod construct may be the most beneficial in reducing the risk of rod failure compared to all other PSO and ACR constructs.


2020 ◽  
Vol 402 ◽  
pp. 14-19
Author(s):  
Andri Afrizal ◽  
Ikramullah ◽  
Syarizal Fonna ◽  
Syifaul Huzni

The microbond test was one of the methods to examine the interfacial shear strength (IFSS) value of fiber and polymer matrix. The meniscus angle that formed at both ends of the matrix is difficult to control while manufacturing the specimen for the microbond test. Therefore, the effect of meniscus angle must be evaluated. In this paper, we evaluated the impact of variations of the meniscus angle against the maximum von-mises stress and the IFSS value of the Typha fiber epoxy matrix by finite element method. The geometry of the microbond test specimen was modeled with 0.25 mm fiber radius, 2 mm fiber length, 1.75 mm embedded length of the matrix, and varied the meniscus angles with 22°, 30°, 45°, 60°, 75°, and 90°. The mesh type quad-dominated CAX4R is used on fiber and matrix, while quad COHAX4 is applied to the cohesive element between fiber and matrix. The constantly applied displacement was adjusted to the upper end of the fiber at 0.6 mm. The simulation results showed that the difference in maximum stress obtained in each model. Furthermore, that is not given much difference in IFSS value. It can be concluded that the meniscus angle affects the maximum von-mises stress but not too much-affected IFSS value of the fiber and epoxy matrix.


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