scholarly journals Pengembangan Alat Bantu Arbor untuk Pembuatan Roda Gigi pada Mesin Frais Vertikal

2021 ◽  
Vol 12 (2) ◽  
pp. 287-296
Author(s):  
Widodo Widodo ◽  
◽  
Rahman Hakim
Keyword(s):  
Metal Cutting ◽  
Engine Speed ◽  
Maximum Stress ◽  
Design Method ◽  
Machining Process ◽  
Von Mises Stress ◽  
Von Mises ◽  
Cutting Processes ◽  
Stress Simulation

The machining process is included in the classification of metal cutting processes, which are used to change the shape of metal or non-metallic product by cutting, peeling or separating. One of the machines used in this cutting process is a vertical type milling machine. This machine functions to make a product, one of which was a gear. The supporting equipment needed to make this gear was a vertical arbor tool. The material used in the manufacture of this product was a cast carbon steel type using the design method for manufacturing and assembly (DFMA), which began by examining and identifying needs, conceptualizing and designing products and making these products tailored to the dimensional specifications of standard and common cutter modules in the market. The results of the manufacture of this tool were directly tested for the manufacture of gears of various sizes and produced products whose deviations were within the tolerance of the measuring instrument, namely in the range 0 to 2%. In addition, the von Mises stress simulation at an engine speed of 150 Rpm, 450 Rpm and 750 Rpm and the resulting maximum stress was still below the yield limit, so it was safe to use.

SuperMeshing: A Deep Learning Method for Boosting Mesh Density in Numerical Computation Within 2D Domain

2021 ◽  
Author(s):  
Handing Xu ◽  
Zhenguo Nie ◽  
Qingfeng Xu ◽  
Xinjun Liu
Keyword(s):  
Numerical Computation ◽  
Spatial Resolution ◽  
Maximum Stress ◽  
Linear Mapping ◽  
Stress Fields ◽  
Von Mises Stress ◽  
Full Detail ◽  
Mesh Density ◽  
Novel Method ◽  
Von Mises

Abstract Due to the limit of mesh density, the improvement of the spatial resolution of numerical computation always leads to a decrease in computing efficiency. Aiming at this inability of numerical computation, we propose a novel method for boosting the mesh density in finite element method (FEM) within 2D domain. Based on the von Mises stress fields of 2D plane-strain problems computed by the FEM, this method utilizes a deep neural network named SuperMeshingNet to learn a non-linear mapping from low mesh-density to high mesh-density in stress fields, and realizes the improvement of numerical computation accuracy and efficiency simultaneously. We adopt residual dense blocks into our mesh-density boost model – SuperMeshingNet to extract abundant local features and enhance the prediction capacity. The results indicate that SuperMeshingNet is able to effectively increase the spatial resolution of the von Mises stress fields under the multiple scaling factors: 2X,4X,and8X. Compared with the targets, the relative error of SuperMeshingNet is 2.44%, which shows better performance than the interpolation methods. Besides, SuperMeshingNet reveals an astonishing strength in predicting the maximum stress value. We publicly share our work with full detail of implementation at https://github.com/zhenguonie/2021_SuperMeshing_2D_Plane_Strain.

Improvement Design of Adhesive Layer on Honeycomb Structure for Railway Vehicle System by Uniform Design Method

2020 ◽  
Vol 830 ◽  
pp. 53-58
Author(s):  
Yung Chang Cheng ◽  
Pongsathorn Pornteparak
Keyword(s):  
Design Method ◽  
Uniform Design ◽  
Equivalent Stress ◽  
Adhesive Layer ◽  
Honeycomb Structure ◽  
Von Mises Stress ◽  
Railway Vehicle ◽  
Original Design ◽  
Control Factors ◽  
Von Mises

The purpose of this paper focuses on adhesive layer strength while having a thermal cycling of honeycomb composite sandwich structure by using the uniform design of experiments method improving the von Mises stress of honeycomb structure. Three system parameters of the honeycomb structure are selected as the control factors to be improved. Uniform design of experiment is applied to create a set of simulation experiments. Applying ANSYS/Workbench software, the finite element modelling is investigated and the von Mises stress of the honeycomb structure is calculated under metal-honeycomb core flatwise tensile test. From the numerical results, the best honeycomb structure dimension of all the experiments which causes the smaller von Mises stress is selected as the improved version of design. Finally, the best model of the experiments which causes the minimum equivalent stress is regarded as the improved version of design. Compared with the original design, the result of ASTM C297 improved version is 17.386 MPa, which mean improved 36.28%, ASTM C364 improved version is 19.015 MPa, which mean improved 25.26%, ASTM C365 improved version is 16.86 MPa, which mean improved 12.35%.

scholarly journals Tympanic Membrane Collagen Expression by Dynamically Cultured Human Mesenchymal Stromal Cell/Star-Branched Poly(ε-Caprolactone) Nonwoven Constructs

2020 ◽  
Vol 10 (9) ◽  
pp. 3043
Author(s):  
Stefania Moscato ◽  
Antonella Rocca ◽  
Delfo D’Alessandro ◽  
Dario Puppi ◽  
Vera Gramigna ◽  
...  
Keyword(s):  
Tympanic Membrane ◽  
Maximum Stress ◽  
Element Model ◽  
Von Mises Stress ◽  
Type I ◽  
Collagen Types ◽  
Collagen Expression ◽  
Polymerase Chain ◽  
Von Mises ◽  
Membrane Collagen

The tympanic membrane (TM) primes the sound transmission mechanism due to special fibrous layers mainly of collagens II, III, and IV as a product of TM fibroblasts, while type I is less represented. In this study, human mesenchymal stromal cells (hMSCs) were cultured on star-branched poly(ε-caprolactone) (*PCL)-based nonwovens using a TM bioreactor and proper differentiating factors to induce the expression of the TM collagen types. The cell cultures were carried out for one week under static and dynamic conditions. Reverse transcriptase-polymerase chain reaction (RT-PCR) and immunohistochemistry (IHC) were used to assess collagen expression. A Finite Element Model was applied to calculate the stress distribution on the scaffolds under dynamic culture. Nanohydroxyapatite (HA) was used as a filler to change density and tensile strength of *PCL scaffolds. In dynamically cultured *PCL constructs, fibroblast surface marker was overexpressed, and collagen type II was revealed via IHC. Collagen types I, III and IV were also detected. Von Mises stress maps showed that during the bioreactor motion, the maximum stress in *PCL was double that in HA/*PCL scaffolds. By using a *PCL nonwoven scaffold, with suitable physico-mechanical properties, an oscillatory culture, and proper differentiative factors, hMSCs were committed into fibroblast lineage-producing TM-like collagens.

The Adaptive Blade Design and Evaluation of Wind Turbine

2010 ◽  
Vol 97-101 ◽  
pp. 2318-2323
Author(s):  
Wang Yu Liu ◽  
Jia Xing Gong ◽  
Xi Feng Liu ◽  
Xin Zhang
Keyword(s):  
Wind Turbine ◽  
Medial Axis ◽  
Coupling Effect ◽  
Design Method ◽  
Von Mises Stress ◽  
Blade Design ◽  
Adaptive Performance ◽  
Laminar Shear Stress ◽  
Von Mises ◽  
The Impact

This article explored the design method of the wind turbine blade being of flapping-twist adaptive performance and how to evaluate its feasibility and reliability according to the comprehensive factors. The results indicate that both spar cap and skin with off-axis carbon fiber can achieve the efficient flapping-twist coupling effect. Through overall investigation, the results show that the maximum fiber strains of tensile and compressive go up with increase of the off-axis angle, and the peak inter-laminar shear stress increase more rapidly. While, all of these evaluating indicators should be kept in the reference range for used materials. Moreover, when the off-axis angle increases, the peak Von Mises stress declines. In addition, the impact of natural frequencies on the blade design is proved to be insignificant. Finally, utilizing the medial axis laminates in the blade decoupled area is helpful to strengthen the blade fatigue resistivity.

scholarly journals Evaluation of Stress Distribution and Force in External Hexagonal Implant: A 3-D Finite Element Analysis

2021 ◽  
Vol 18 (19) ◽  
pp. 10266
Author(s):  
Vinod Bandela ◽  
Ram Basany ◽  
Anil Kumar Nagarajappa ◽  
Sakeenabi Basha ◽  
Saraswathi Kanaparthi ◽  
...  
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Stress Distribution ◽  
Maximum Stress ◽  
Axial Direction ◽  
Von Mises Stress ◽  
P Value ◽  
Implant Surface ◽  
Element Analysis ◽  
Von Mises

Purpose: To analyze the stress distribution and the direction of force in external hexagonal implant with crown in three different angulations. Materials and Methods: A total of 60 samples of geometric models were used to analyze von Mises stress and direction of force with 0-, 5-, and 10-degree lingual tilt. Von Mises stress and force distribution were evaluated at nodes of hard bone, and finite element analysis was performed using ANSYS 12.1 software. For calculating stress distribution and force, we categorized and labeled the groups as Implant A1, Implant A2, and Implant A3, and Implant B1, Implant B2, and Implant B3 with 0-, 5-, and 10-degree lingual inclinations, respectively. Inter- and intra-group comparisons were performed using ANOVA test. A p-value of ≤0.05 was considered statistically significant. Results: In all the three models, overall maximum stress was found in implant model A3 on the implant surface (86.61), and minimum was found on model A1 in hard bone (26.21). In all the three models, the direction of force along three planes was maximum in DX (0.01025) and minimum along DZ (0.002) direction with model B1. Conclusion: Maximum von Mises stress and the direction of force in axial direction was found at the maximum with the implant of 10 degrees angulation. Thus, it was evident that tilting of an implant influences the stress concentration and force in external hex implants.

scholarly journals A Comparative Biomechanical Analysis of Various Rod Configurations Following Anterior Column Realignment and Pedicle Subtraction Osteotomy

Neurospine ◽  
2021 ◽  
Vol 18 (3) ◽  
pp. 587-596
Author(s):  
Muzammil Mumtaz ◽  
Justin Mendoza ◽  
Ardalan Seyed Vosoughi ◽  
Anthony S. Unger ◽  
Vijay K. Goel
Keyword(s):  
Stress Reduction ◽  
Factor Of Safety ◽  
Maximum Stress ◽  
Element Model ◽  
Pedicle Subtraction Osteotomy ◽  
Biomechanical Analysis ◽  
Anterior Column ◽  
Von Mises Stress ◽  
Correction Technique ◽  
Von Mises

Objective: The objective of this study was to compare the biomechanical differences of different rod configurations following anterior column realignment (ACR) and pedicle subtraction osteotomy (PSO) for an optimal correction technique and rod configuration that would minimize the risk of rod failure.Methods: A validated spinopelvic (L1-pelvis) finite element model was used to simulate ACR at the L3–4 level. The ACR procedure was followed by dual-rod fixation, and for 4-rod constructs, either medial/lateral accessory rods (connected to primary rods) or satellite rods (directly connected to ACR level screws). The range of motion (ROM), maximum von Mises stress on the rods, and factor of safety (FOS) were calculated for the ACR models and compared to the existing literature of different PSO rod configurations.Results: All of the 4-rod ACR constructs showed a reduction in ROM and maximum von Mises stress compared to the dual-rod ACR construct. Additionally, all of the 4-rod ACR constructs showed greater percentage reduction in ROM and maximum von Mises stress compared to the PSO 4-rod configurations. The ACR satellite rod construct had the maximum stress reduction i.e., 47.3% compared to dual-rod construct and showed the highest FOS (4.76). These findings are consistent with existing literature that supports the use of satellite rods to reduce the occurrence of rod fracture.Conclusion: Our findings suggest that the ACR satellite rod construct may be the most beneficial in reducing the risk of rod failure compared to all other PSO and ACR constructs.

Investigation of Meniscus Effect on Microbond Test of Typha Fiber/Epoxy Matrix

2020 ◽  
Vol 402 ◽  
pp. 14-19
Author(s):  
Andri Afrizal ◽  
Ikramullah ◽  
Syarizal Fonna ◽  
Syifaul Huzni
Keyword(s):  
Epoxy Matrix ◽  
Maximum Stress ◽  
Interfacial Shear Strength ◽  
Von Mises Stress ◽  
Microbond Test ◽  
The Matrix ◽  
The Difference ◽  
Von Mises ◽  
The Impact ◽  
Fiber Radius

The microbond test was one of the methods to examine the interfacial shear strength (IFSS) value of fiber and polymer matrix. The meniscus angle that formed at both ends of the matrix is difficult to control while manufacturing the specimen for the microbond test. Therefore, the effect of meniscus angle must be evaluated. In this paper, we evaluated the impact of variations of the meniscus angle against the maximum von-mises stress and the IFSS value of the Typha fiber epoxy matrix by finite element method. The geometry of the microbond test specimen was modeled with 0.25 mm fiber radius, 2 mm fiber length, 1.75 mm embedded length of the matrix, and varied the meniscus angles with 22°, 30°, 45°, 60°, 75°, and 90°. The mesh type quad-dominated CAX4R is used on fiber and matrix, while quad COHAX4 is applied to the cohesive element between fiber and matrix. The constantly applied displacement was adjusted to the upper end of the fiber at 0.6 mm. The simulation results showed that the difference in maximum stress obtained in each model. Furthermore, that is not given much difference in IFSS value. It can be concluded that the meniscus angle affects the maximum von-mises stress but not too much-affected IFSS value of the fiber and epoxy matrix.

Optimasi topologi pada komponen penampan mesin printer 3dimensi dengan metode generative desain

2017 ◽  
Vol 7 (2) ◽  
Author(s):  
D.W. Utama
Keyword(s):  
Design Method ◽  
Parametric Method ◽  
Von Mises Stress ◽  
Design Criteria ◽  
Generative Design ◽  
Product Model ◽  
Element Analysis ◽  
Speed Up ◽  
Von Mises ◽  
Main Component

The process of developing a product is currently demanded faster implementation, where the use of CAD can help speed up the process of product development. The commonly CAD software used is parametric method software, where the user can change the shape of the model by changing the parameters accordingly, after which, the model can be directly analyzed using finite element analysis method. If the design is needed to be changed, then the designer should change the parameters in  CAD module and then performed FEA analysis again. This process is often done repeatedly to produce a product model that meets the needs and criteria specified. Generative design method is a method that uses a series of design criteria and design limitations. In this paper the generative design method is a feature in CAD where topology optimization is applied in creating the design of the tray table. The tray table is the main component of the 3D printer that has design criteria such as static load of 17.912N and geometric boundaries. The generative design used to optimize the weight of the component is reshaped again according to the criteria and aesthetics of the form. The CAD model is retested with the FEA method to ensure safe design. The results show that the best optimazation is at 55% weight reduction with the von mises stress 2.12 MPa and the deflection about 0.129mm.

Finite Element Analysis on Structural Stress of 16×16 InSb IRFPA with Viscoelastic Underfill

2011 ◽  
Vol 314-316 ◽  
pp. 530-534 ◽  
Author(s):  
Li Wen Zhang ◽  
Jin Chan Wang ◽  
Qian Yu ◽  
Qing Duan Meng
Keyword(s):  
Finite Element ◽  
Maximum Stress ◽  
Viscoelastic Model ◽  
Finite Element Method Simulation ◽  
Von Mises Stress ◽  
Structural Stress ◽  
Element Analysis ◽  
Indium Bump ◽  
Final Yield ◽  
Von Mises

The thermal stress and strain, from the thermal mismatch of neighboring materials, are the major causes of fracture in InSb IRFPA. Basing on viscoelastic model describing underfill, the structural stress of 16×16 InSb IRFPA under thermal shock is studied with finite element method. Simulation results show that as the diameters of indium bump increase from 20μm to 36μm in step of 2μm, the maximum stress existing in InSb chip first increases slightly, and fluctuates near 28µm, then decreases gradually. Furthermore, the varied tendency seems to have nothing to do with indium bump standoff height, and with thicker indium bump height, the maximal Von Mises stress in InSb chip is smaller. All these mean that the thicker underfill is in favor of reducing the stress in InSb chip and improving the final yield.

The Design and Analysis of Universal Inertial Switch Based MEMS

2012 ◽  
Vol 157-158 ◽  
pp. 308-311
Author(s):  
Yong Ping Hao ◽  
Li Ya Bao ◽  
Shuang Xi Gu
Keyword(s):  
Response Time ◽  
High Speed ◽  
Maximum Stress ◽  
Von Mises Stress ◽  
Inertial Switch ◽  
Von Mises ◽  
Continuous Power ◽  
The Impact ◽  
Fast Acting ◽  
Speed Response

In this paper, a novel MEMS inertial switch is designed and characterized for the purpose of crash sensing for ammunition systems in which high-speed response is required for triggering the detonator. In order to keep the same sensitivity in different direction, the structure of an annular proof-mass suspended by four serpentine flexures is designed. The switch can be integrated with electronics, fast-acting，and lack of a requirement for continuous power, and can be used in a wide area. The motion of the inertial switch is analyzed by dynamic simulation under the 700g threshold acceleration in y direction, the simulation results show that the response time is 0.142ms and the contact time of the switch is about 5 , it illustrates that the response time is short enough and the impact time satisfy the ask. The von-mises stress of the structure is calculate, the maximum stress occurs in the serpentine flexures, the value is 60.61 MPa, much less than the yield strength of the silicon, the switch can be used time after time.

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