Decomposition process of Sm2Zr2O7+8YSZ composite TBC systems in conditions of hot corrosion

2019 ◽  
Vol 1 (10) ◽  
pp. 12-14 ◽  
Author(s):  
GRZEGORZ MOSKAL
Coatings ◽  
2019 ◽  
Vol 9 (3) ◽  
pp. 166 ◽  
Author(s):  
Yasin Ozgurluk ◽  
Kadir Doleker ◽  
Dervis Ozkan ◽  
Hayrettin Ahlatci ◽  
Abdullah Karaoglanli

The cold gas dynamic spray (CGDS) method has been considered a promising technology to produce a metallic bond coat for thermal barrier coating (TBC) systems. In this study, CoNiCrAlY bond coats produced by CGDS method were coated with yttria-stabilized zirconia (YSZ) by electron beam physical vapor deposition (EB-PVD). TBCs were subjected to 50 wt % V2O5 and 50 wt % Na2SO4 molten hot corrosion salt combinations at 1000 °C. In the case of YSZ top coat on TBCs, the reaction between Na2SO4, V2O5, and Y2O3 salts generates YVO4 crystals, and these structures cause the transformation of tetragonal ZrO2 to monoclinic ZrO2. This situation occurs under operating conditions that lead to TBC failure. Hot corrosion behavior and the related failure mechanisms of TBC systems were investigated and discussed using scanning electron microscope (SEM), energy dispersive spectroscopy (EDS) analysis, and X-ray diffractometer (XRD).


2006 ◽  
Vol 522-523 ◽  
pp. 353-360
Author(s):  
Satoru Takahashi ◽  
Masayuki Yoshiba ◽  
Wataru Kakuta ◽  
Sayuri Matsuoka ◽  
Yoshio Harada

In order to clarify the failure behavior of plasma sprayed thermal barrier coating (TBC) systems under the complicated modes of thermal-mechanical-chemical loadings, the stress rupture property evaluation and failure analysis were conducted for Y2O3-ZrO2 (YSZ) and CaO-SiO2-ZrO2 (C2S-CZ) TBC systems in air and two kinds of high-temperature corrosive environments. Static creep loading was found to bring about the typical creep failure for TBC systems even in the aggressive environment so called hot corrosion almost in similar manner to the case in air. On the contrary, it was revealed that the dynamic fatigue loading tends to cause a significant failure life reduction of TBC systems both in air and in corrosive environments. For YSZ TBC system, the penetration crack preexisting through the top-coat layer tends to provide a nucleation site for the fatigue crack even in air, and more significantly a short circuit path for the corrosive species in hot corrosive environment. For C2S-CZ system, on the contrary, the top-coat / bond-coat interface tends to provide easily the nucleation site for a main crack to propagate thereafter toward both the alloy interior and outer surface. Under lower stress level at 950°C, however, the oxide-induced crack closure together with crack tip blunting attributed mainly to the high reactivity of Ca compounds as a major constituent of the TC is effective to suppress substantially the crack propagation, so as to cause the prolonged failure life as compared to YSZ system even in aggressive gaseous environment.


2018 ◽  
Vol 18 (1) ◽  
pp. 182-192 ◽  
Author(s):  
Mohammed J Kadhim ◽  
Mohammed H Hafiz ◽  
Maryam A Ali Bash

The high temperature corrosion behavior of thermal barrier coating (TBC) systemconsisting of IN-738 LC superalloy substrate, air plasma sprayed Ni24.5Cr6Al0.4Y (wt%)bond coat and air plasma sprayed ZrO2-20 wt% ceria-3.6 wt% yttria (CYSZ) ceramic coatwere characterized. The upper surfaces of CYSZ covered with 30 mg/cm2 , mixed 45 wt%Na2SO4-55 wt% V2O5 salt were exposed at different temperatures from 800 to 1000 oC andinteraction times from 1 up to 8 h. The upper surface plan view of the coatings wereidentified for topography, roughness, chemical composition, phases and reaction productsusing scanning electron microscopy, energy dispersive spectroscopy, talysurf, and X-raydiffraction. XRD analyses of the plasma sprayed coatings after hot corrosion confirmed thephase transformation of nontransformable tetragonal (t') into monoclinic phase, presence ofYVO4 and CeVO4 products. Analysis of the hot corrosion CYSZ coating confirmed theformation of high volume fraction of YVO4, with low volume fractions of CeOV4 and CeO2.The formation of these compounds were combined with formation of monoclinic phase (m)from transformation of nontransformable tetragonal phase (t').


2010 ◽  
Vol 130 (11) ◽  
pp. 1004-1008
Author(s):  
Shinobu Hayashi ◽  
Kohki Satoh ◽  
Hidenori Itoh

1989 ◽  
Vol 30 (9) ◽  
pp. 707-716 ◽  
Author(s):  
A. U. Malik ◽  
M. Ishaq ◽  
Sharif Ahmad ◽  
Sultan Ahmad

2014 ◽  
Vol 10 ◽  
pp. 113-121
Author(s):  
Mateusz Wilk ◽  
Julia Pawłowska ◽  
Marta Wrzosek ◽  
Michał Gorczak ◽  
Małgorzata Suska-Malawska

During a 35-month study on the decomposition of Sphagnum moss litter in poor fen and pine bog forest, an intensive colonization of litter-bags by mycorrhizal roots was observed during the decomposition process. Content of mycorrhizal roots in litter-bags, expressed as % mass of roots, was generally increasing during the decomposition in pine bog forest, and fluctuating during decomposition on poor fen, although in both cases the results were statistically insignificant. Two morphotypes of ericoid roots and two morphotypes of ectomycorrhizal roots were recorded from litter-bags on poor fen during the decomposition experiment, while in pine bog forest one morphotype of ericoid and nine morphotypes of ectomycorrhizal roots were recorded. Molecular identification of mycorrhizal roots succeeded only in the case of one ericoid and six putatively ectomycorrhizal morphotypes. Most morphotypes were recorded only once during the whole 35-month decomposition period, and only one ericoid and one ectomycorrhizal morphotypes were shared between the poor fen and pine bog forest communities.


Alloy Digest ◽  
2000 ◽  
Vol 49 (10) ◽  

Abstract HR-120 alloy is an alloy designed for thermal processing. It possesses excellent strength, oxidizing hot corrosion resistance, good carburization resistance, and oxidation resistance through 1093 deg C (2000 deg F). This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties as well as creep. It also includes information on high temperature performance as well as forming, heat treating, machining, and joining. Filing Code: Ni-561. Producer or source: Rolled Alloys.


2018 ◽  
Vol 335 ◽  
pp. 32-40 ◽  
Author(s):  
Zhaopeng Tong ◽  
Xudong Ren ◽  
Yunpeng Ren ◽  
Fengze Dai ◽  
Yunxia Ye ◽  
...  

Sign in / Sign up

Export Citation Format

Share Document