scholarly journals PERFORMANCE MEASUREMENT TOOLS (PMT) FOR GAS ENGINE GENERATOR (GEG) POWER PLANTS: A CASE STUDY AT LEADING MEDIUM ENERGY COMPANY IN INDONESIA

2021 ◽  
Vol 11 ◽  
pp. 235-249
Author(s):  
Dedi Emawan ◽  
Aditya T. Pratama ◽  
Henry Nasution

Gas Engine Generator (GEG) Power plants as electricity producers need to be maintained using monitoring performance and continuously improvements. Company management of power plant is difficult to make decision for continuous improvement, requires Performance Measurement Tools (PMT) to determine the performance of a GEG power plant. PMT developed using Key Performance Indicator (KPI) that was defined through Forum Group Discussion (FGD) with different field of expertise in company and based on references and the weighting of KPI criterion that was developed by Analytic Hierarchy Process (AHP). This study was a case study at leading medium energy company in Indonesia. PMT is a tool to calculate Performance Score (PS) from the calculation of actual data, contracts and KPI (Power Output/PO, Heat Rate/HR, Operation Ratio/OR, Capacity Factor/CF) weights. If there is a gap in the PS then it can indicate penalty from customer especially PO and HR. Case study was conducted on three power plants that have different capacity and number of engines. The sum of the PS from the KPI will get a Total Performance Score (TPS). The highest TPS value will get a Performance Benchmark (PB) for each power plant.

Author(s):  
Dedi Emawan ◽  
Aditya Tirta Pratama ◽  
Henry Nasution

Power plants as electricity producers need to be maintained using monitoring performance and continuous improvements. Company management of power plant is difficult to make a decision for the continuous improvement, requires Performance Measurement Tools (PMT) to determine the performance of a gas engine power plant. PMT developed using Key Performance Indicator (KPI) that was defined through Forum Group Discussion (FGD) with different field of expertise in company and based on references and the weighting of KPI criterion that was developed by Analytic Hierarchy Process (AHP). This study has developed the weight of KPI that the weight of each criterion which will be used as a reference is Rank 1 – Power Output (MW) – PO (70.81%), Rank 2 – Heat Rate (Btu/kWh) – HR (14.91%), Operating Ratio (%) – OR (8.06%) and Rank 4 – Capacity Factor (%) – CF (6.22%).


2012 ◽  
Vol 2 (8) ◽  
pp. 1-9
Author(s):  
Saroj Koul

Subject area Operations and human resourcing. Study level/applicability This case study is intended for use in graduate, executive level management and doctoral programs. The case study illustrates a combined IT and HR driven participative management control system in a flexible organization structure. It is intended for a class discussion rather than to illustrate either effective or ineffective handling of an administrative situation. Case overview The case describes the situation of managing unskilled workforces (≥14,000 workers) during the construction phase of the 4 × 250MW power plants both for purposes of turnout as well as due compensation, in the event of an accident. The approved labour forces appointed for 45 × 8 h. Man-days after a rigorous fitness test and approvals of the safety officer are allocated housing and other necessary amenities and a commensurate compensation system. Expected learning outcomes These include: illustrating typical organizational responsibility structure at a construction site of a large power plant; illustrating the planning and administrative control mechanism in implementing strategy at a construction site of a large power plant; offering students the opportunity to understand and view a typical operational (project) structure; allowing students to speculate adaptations in the wake of an ever-changing business and company environment; and providing an opportunity to introduce a power scenario in India, Indian labour laws and radio frequency identification technology and to relate this to the case in context. Supplementary materials Teaching notes are available; please consult your librarian for access.


Author(s):  
Antonio Messineo ◽  
Domenico Panno ◽  
Roberto Volpe

Biomass can provide a reliable support for production of biofuels while contributing to sustainable management of natural resources. Many countries, including Italy, have introduced important incentive schemes to support the use of biomass for electricity, heat and transportation. This has raised considerable interest towards the use of biomass for energy generation purposes. Nonetheless, the design and installation of biomass-fuelled power plants present several critical issues, such as choice and availability of biomass, choice of technology, power plant localization and logistics. The case study tackled in this paper evaluates the economies originated by a 1MWel Organic Rankine Cycle (ORC) turbine coupled with a biomass fuelled boiler, installed in an area close to Palermo (Italy). A Geographical Information System (GIS) was used to localize the power plant and to optimize logistics. The thermodynamics of the plant as a whole were also analyzed. Finally, two different scenarios were simulated for project financial evaluation.


Author(s):  
Komandur S. Sunder Raj

The objectives of an effective power plant performance monitoring program are several-fold. They include: (a) assessing the overall condition of the plant through use of parameters such as output and heat rate (b) monitoring the health of individual components such as the steam generator, turbine-generator, feedwater heaters, moisture separators/reheaters (nuclear), condenser, cooling towers, pumps, etc. (c) using the results of the program to diagnose the causes for deviations in performance (d) quantifying the performance losses (e) taking timely and cost-effective corrective actions (f) using feedback techniques and incorporating lessons learned to institute preventive actions and, (g) optimizing performance. For the plant owner, the ultimate goals are improved plant availability and reliability and reduced cost of generation. The ability to succeed depends upon a number of factors such as cost, commitment, resources, performance monitoring tools, instrumentation, training, etc. Using a case study, this paper discusses diagnostic techniques that might aid power plants in improving their performance, reliability and availability. These techniques include performance parameters, supporting/refuting matrices, logic trees and decision trees for the overall plant as well as for individual components.


Author(s):  
Jerry A. Kopczynski ◽  
Bill Dickson ◽  
Gerhard J. Weiss

The scope of modern power plant controls usually includes plant DCS, boiler control and protection, steam/gas turbine governor and protection, auxiliaries control, automatic voltage controller, automatic synchronizer and operator/engineering stations. Usually these control packages come from different manufacturers (OEM). They are typically based on various electronic hardware and software platforms. Different communication protocols often present problems during system integration; and maintenance costs of these various electronic hardware and software platforms are normally greater than that of a stand alone system. Advantages of an integrated, distributed, open architecture, digital system, (Fig. 1) which covers all the power plant needs are discussed in this paper. A common electronic hardware/ software platform allows optimization of the new constructions and upgrades, shorten delivery and commissioning time, and improve availability and safety of the new and upgraded power plants. Specific benefits of this concept are presented in the Mt. Poso controls upgrade Case Study. The common electronic hardware/ software platform installed at Mt. Poso allowed optimization of the upgrade, shortened commissioning time, improved availability, reliability and safety and reduced maintenance cost of the control systems.


Author(s):  
Antonio Mambro ◽  
Francesco Congiu ◽  
Francesco Piraccini

Abstract The continuous increase of variable renewable energy and fuel cost requires steam turbine power plants to operate with high flexibility. Furthermore, the reduction in electricity price is forcing many existing and new district heating power plants to further optimize the heat production to maintain a sustainable business. This situation leads to low pressure steam turbines running at very low volume flow for an extended time. In this work, a case study of an existing 30 MWel district heating power plant located in Europe is presented. The customer request was the removal of the steam turbine last two stages along with the condenser to maximize steam delivery for district heating operations. However, based on the experience gained by GE on low load during the last years, the same heat production has been guaranteed without any significant impact on the existing unit, excluding any major modification of the plant layout such as last stage blading and condenser removal. Making use of the latest low flow modeling, the minimum cooling flow through the low-pressure turbine has been reduced by more than 90% compared to the existing unit. Optimization of the hood spray system and logic will reduce trailing edge erosion during low load operation leading to a significant extension in the last stage blade lifetime. These modifications, commercialized by GE as the Advanced Low Load Package (ALLP), provide a cheap, flexible and effective solution for the customer. With today’s knowledge, GE has the capability to guarantee low load operation minimizing the mass flow through the low-pressure turbine to the minimum required for safe operation. As a benefit to the customer, this option allows a gain in operational income of about 1.5 M€ per year.


Author(s):  
Reynir S. Atlason ◽  
Oli P. Geirsson ◽  
Ari Elisson ◽  
Runar Unnthorsson

Iceland relies greatly on geothermal energy, for electricity, district heating and industrial activities. It is therefore of great importance that the maintenance on site is carried out quite successfully to minimize down time. Reykjavik Energy is the largest energy company in Iceland utilizing geothermal energy. The company operates two cogenerating geothermal power plants, Hellisheidi (303 MWe and 133 MWt) and Nesjavellir (120 MWe and 300 MWt). In this study we investigate the development of the wellhead maintenance at the Hellisheidi geothermal power plant. We look at the maintenance recommendations provided to on-site employees and how maintenance procedures have developed since the power plant began its operations. We investigate real data retrospectively and use it to calculate expected waiting times between repairs. The result is a maintenance model based on the observed and statistically analyzed data provided by the power company on the maintenance procedures. Such model should prove of great significance to other geothermal power plants in the early stages of planning the wellhead maintenance.


2021 ◽  
Vol 23 (1) ◽  
pp. 51
Author(s):  
Ari Nugroho ◽  
Eko Kusratmoko ◽  
Tito L. Indra

PREFERRED SITE SELECTION USING GIS AND AHP: CASE STUDY IN BANGKA ISLAND NPP SITE. Industrial growth affects the increasing demand for electricity in various places, this also occurs on the island of Bangka. So far, electricity supply has only been obtained from fossil fuel power plants with inadequate capacity, unstable flow and depending on fuel supplies from outside the island. For this reason, it is necessary to build a Nuclear Power Plant (PLTN) which is believed to be reliable and able to overcome these problems. In order to prepare a safe and economical nuclear power plant site, influential parameters such as population density, cooling system, land clearing, cut and fill, and granite for the foundation have been analyzed. The novelty of this analysis lies in 2 methods which gradually used before come up with a final decision, namely spatial analysis and pairwise comparison using Geographic Information Systems (GIS) and Analytical Hierarchy Process (AHP), respectively. The scope of study area is based on the site vicinity (1:5.000) scale, located in the districts of West and South Bangka. The siting process refers to the rules set by the International Atomic Energy Agency (IAEA). Based on the final results of the analysis using the expert choice program, the numerical weights for West Bangka and South Bangka were 0.709 and 0.291, respectively, with a consistency value of 0.03.


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