scholarly journals Combined Effect of Paperboard Thickness and Mould Clearance in the Press Forming Process

BioResources ◽  
2013 ◽  
Vol 8 (4) ◽  
Author(s):  
Ville Leminen ◽  
Panu Tanninen ◽  
Petri Mäkelä ◽  
Juha Varis
2019 ◽  
Vol 38 ◽  
pp. 1402-1408
Author(s):  
Ville Leminen ◽  
Panu Tanninen ◽  
Antti Pesonen ◽  
Juha Varis

2002 ◽  
Vol 125-126 ◽  
pp. 375-378 ◽  
Author(s):  
Hirofumi Yoshimura ◽  
Shigeyoshi Torikai ◽  
Toshihumi Nishihara ◽  
Toshiji Nonishi ◽  
Naoyoshi Inouchi

2017 ◽  
Vol 131-132 ◽  
pp. 767-775 ◽  
Author(s):  
Muhammad Awais ◽  
Joonas Sorvari ◽  
Panu Tanninen ◽  
Teemu Leppänen

2013 ◽  
Vol 554-557 ◽  
pp. 501-506 ◽  
Author(s):  
Ulrich Sachs ◽  
Sebastiaan P. Haanappel ◽  
Bert Rietman ◽  
Rene Ten Thije ◽  
Remko Akkerman

High performance composites are used in commercial applications in a steadily growing degree. This increase of advanced materials is accomponied with the development of fully automated fabrication processes. It aims to drive down the time and costs of the production while ensuring a high quality of the product. This can achieved by considering the process of hot press forming with continuous fiber reinforced thermoplastics. The development of the process is, however, accompanied with a few difficulties, which require more research. For example, composite materials with different architectures, lay-ups, and constituents, show large differences in formability. This research examines the effect of friction on the formability of thermoplastic composites. Both experiments and simulations were conducted. Demonstrator products have been press-formed from laminates with different materials and architectures (UD-carbon PEEK, UD-carbon-PEI, 8hs-glass PPS, 5hs-carbon PEEK and UD-glass PPS), to investigate their effects on formability. Creating a doubly curved shape from a flat laminate requires at least three deformation mechanisms, namely in-plane shear, bending and inter-ply slippage This paper focuses on the sliding mechanism and the corresponding friction. In order to quantify the amount of sliding in the press-formed product, a dot pattern has been applied to both surfaces of the laminate. The slip between the outer plies can be analyzed by means of photogrammetry. Besides, the friction coefficient of each material is measured in a special designed friction test set-up. It can be seen that the composite formability is directly linked to its friction properties. FE simulations of the press-form process will be performed based on the measured material properties, to demonstrate the influence of the materials friction coefficient.


2018 ◽  
Vol 382 ◽  
pp. 127-131 ◽  
Author(s):  
Yuji Segawa ◽  
Takuya Kuriyama ◽  
Hiroshi Harada ◽  
Yasuo Marumo ◽  
Tae Kyung Lee ◽  
...  

This study suggests a novel method to detect wrinkles using the frequency characteristic of reflected ultrasonic wave. The experimental apparatus was manufactured to simulate the press forming. A plate specimen possessing periodic wrinkles in a trapezoidal shape was also prepared to simulate actual wrinkles during the press forming process. These wrinkles affected the reflected wave of ultrasonic wave. The power spectrum of reflected wave at a frequency of 0.8 MHz was changed by the occurrence of wrinkles. The comparison of the frequency characteristics provided obvious difference between wrinkled and flat specimens. As a result, the present work confirmed that the frequency characteristic of reflected wave would detect the formation of wrinkles.


2020 ◽  
Vol 110 (11-12) ◽  
pp. 838-843
Author(s):  
Philipp Müller ◽  
Bernd-Arno Behrens ◽  
Sven Hübner ◽  
Hendrik Vogt ◽  
Daniel Rosenbusch ◽  
...  

Techniken zur Steigerung der Formgebungsgrenzen in der Umformtechnik sind von hoher wirtschaftlicher Bedeutung. In dieser Arbeit wird eine Schwingungsüberlagerung im Krafthauptfluss eines Axialformprozesses zur Ausprägung einer Verzahnungsgeometrie untersucht. Die Auswirkungen der Schwingung auf die erzielbare Ausfüllung der Zahnkavitäten werden analysiert sowie die Parameter Schmierung und Oberflächengüte der Halbzeuge in ihrer kombinierten Wirkung untersucht. Es konnte eine Reduzierung der mittleren Umformkraft sowie eine Erhöhung der Formfüllung festgestellt werden. Techniques for extending the production limits in forming technology are of great economic importance. In this research, a superimposed oscillation in the main force flow of an axial forming process to form an axial gear geometry is investigated. The effects of the superimposed oscillation on the achievable form-filling of the tooth cavities are analyzed and the parameters lubrication and surface quality of the semi-finished products are investigated in their combined effect. A reduction of the averaged forming force as well as an increase of the form-filling could be achieved.


Author(s):  
Yang Li ◽  
Yong-Phil Jeon ◽  
Chung-Gil Kang

Bending behavior occurs in the hot press forming process, resulting in many cases of failure during forming. To address the problem of cracking and improve the formability and mechanical properties of boron steel sheets in the bending process, an experiment has been carried out by using a spring compound bending die. Also, a comparison has been made between the traditional U-bending die and the spring compound bending die with regard to formability. The influence of the parameters for hot press forming such as the heating temperature, punch speed, and die radii on the mechanical properties and microstructure was analyzed by tension testing and metallographic observations.


2014 ◽  
Vol 81 ◽  
pp. 2068-2073 ◽  
Author(s):  
Yuji Yamasaki ◽  
Kazuhiko Higai ◽  
Toyohisa Shinmiya

Author(s):  
Nirmal K. Nair ◽  
James H. Oliver

Abstract An efficient algorithm is presented to determine the blank shape necessary to manufacture a surface by press forming. The technique is independent of material properties and instead uses surface geometry and an area conservation constraint to generate a geometrically feasible blank shape. The algorithm is formulated as an approximate geometric interpretation of the reversal of the forming process. The primary applications for this technique are in preliminary surface design, assessment of manufacturability, and location of binder wrap. Since the algorithm exhibits linear time complexity, it is amenable to implementation as an interactive design aid. The algorithm is applied to two example surfaces and the results are discussed.


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