Hardware-in-the-loop simulation of high-speed maglev transportation five-segment propulsion system based on dSPACE

Aim: For exploring and testing the key technology of high-speed maglev transportation propulsion control system, this paper designs and establishes a hardware-in-the-loop (HIL) real-time simulation system of the high-speed maglev transportation five-segment propulsion system. Materials and methods of the studies: According to the route conditions and propulsion segment division of Shanghai maglev demonstration and operation line, the real-time simulation platform based on dSPACE multiprocessor systems is implemented. The simulation system can achieve the functional simulation of all the high-power related equipment in the 5-segment area, including 8 sets of high-power converter units, 2 sets of medium-power converter units, 2 sets of low-power converter units, five-segment trackside switch stations and long-stator linear synchronous motors. The mathematical models of linear motors and converters are built in MATLAB/Simulink and System Generator, after compiling, they can be downloaded and executed in Field Programmable Logic Array (FPGA). All the interfaces connecting the simulation system to the propulsion control system physical equipment use real physical components as in the field, such as analog I/O, digital I/O, optical signals and Profibus. Results: By using CPU+FPGA hardware configuration, the simulation steps are greatly shortened and the response speed and accuracy of real-time simulation system are improved. The simulation system can simulate multiple operating modes such as multi-segment, multi-vehicle, double-track, double-feeding, step-by-step stator section changeover, and so on. The simulation results show that the maximum speed of the simulation system can reach 500 km/h. Conclusion: This HIL system can provide detailed real-time on-line test and verification of high speed maglev propulsion control system.