Expanding Innovative Approach of Sand Production Well Remediation - Case Study of First Downhole Ceramic Sand Screens for a Gas Well in Malaysia

Author(s):  
M Nizar Musa ◽  
W Rokiah Ismail ◽  
Cheol Hwan Roh ◽  
Shahrul Anwar Zulkifli ◽  
Nicholas Foo Kwang Hui ◽  
...  
2017 ◽  
Vol 2017 ◽  
pp. 1-10 ◽  
Author(s):  
Son Tung Pham

This paper aims to develop a numerical model that can be used in sand control during production phase of an oil and gas well. The model is able to predict not only the onset of sand production using critical bottom hole pressure inferred from geomechanical modelling, but also the mass of sand produced versus time as well as the change of porosity versus space and time using hydromechanical modelling. A detailed workflow of the modelling was presented with each step of calculations. The empirical parameters were calibrated using laboratory data. Then the modelling was applied in a case study of an oilfield in Cuu Long basin. In addition, a sensitivity study of the effect of drawdown pressure was presented in this paper. Moreover, a comparison between results of different hydromechanical models was also addressed. The outcome of this paper demonstrated the possibility of modelling the sand production mass in real cases, opening a new approach in sand control in petroleum industry.


2015 ◽  
Vol 8 (1) ◽  
pp. 149-154 ◽  
Author(s):  
Jun Gu ◽  
Ju Huang ◽  
Su Zhang ◽  
Xinzhong Hu ◽  
Hangxiang Gao ◽  
...  

The purpose of this study is to improve the cementing quality of shale gas well by mud cake solidification, as well as to provide the better annular isolation for its hydraulic fracturing development. Based on the self-established experimental method and API RP 10, the effects of mud cake solidifiers on the shear strength at cement-interlayer interface (SSCFI) were evaluated. After curing for 3, 7, 15 and 30 days, SSCFI was remarkably improved by 629.03%, 222.37%, 241.43% and 273.33%, respectively, compared with the original technology. Moreover, the compatibility among the mud cake solidifier, cement slurry, drilling fluid and prepad fluid meets the safety requirements for cementing operation. An application example in a shale gas well (Yuanye HF-1) was also presented. The high quality ratio of cementing quality is 93.49% of the whole well section, while the unqualified ratio of adjacent well (Yuanba 9) is 84.46%. Moreover, the cementing quality of six gas-bearing reservoirs is high. This paper also discussed the mechanism of mud cake solidification. The reactions among H3AlO42- and H3SiO4- from alkali-dissolved reaction, Na+ and H3SiO4- in the mud cake solidifiers, and Ca2+ and OH- from cement slurry form the natrolite and calcium silicate hydrate (C-S-H) with different silicate-calcium ratio. Based on these, SSCFI and cementing quality were improved.


2021 ◽  
Author(s):  
S. An ◽  
X. Liang ◽  
G. Yu ◽  
D. Li ◽  
J. Wu ◽  
...  

2021 ◽  
Author(s):  
Andrew Imrie ◽  
Ashikin Kamaludin ◽  
Andrew Hood ◽  
Alistair Agnew

Abstract Traditional evaluation of behind-casing cement bond quality prior to cement plug placement involves removal, storage, transportation, and disposal of the tubing completion string. This paper presents an innovative approach to verifying cement bond and subsequent cement plug placement. This method involves cutting and retrieving part of the completion string and deploying acoustic logging tools into the casing, followed by using the tubing as a cement stinger. The procedure described in this paper first involves plugging and cutting the tubing, followed by partial retrieval of the completion to expose the abandonment horizon, which may be an impermeable shale or salt layer. A radial cement bond log tool is conveyed on wireline out of the tubing cut in order to evaluate the cement bond behind the exposed casing section. The existing cement sheath is assessed in accordance to a cement evaluation criteria to determine suitability as a barrier. A balanced cement plug is pumped utilising the existing completion string rather than a dedicated stinger. The permanent barrier is then verified appropriately based on satisfying key metrics in the pumping operation before hanging off the completion tubing in-hole and progressing with the rest of the abandonment programme. In the case study presented here, the tool string design considered the need to pass completion restrictions, convey through production tubing, and remain centralised with up to 50-degree deviation. Analysis of cement bond log data indicated that bond quality was good and suitable to place an internal cement plug across the abandonment horizon. This satisfied a minimum of 200-ft coverage across the zone of interest. The existing deep-set mechanical plug placed in the tubing prior to tubing cut was utilised as a base for the cement barrier. A 2,000-ft balanced cement plug was successfully set across the zone of interest. The completion tubing was used as a conduit for cement slurry placement, eliminating the usage of a dedicated work string. At the end of displacement, the tubing string was pulled out of hole safely to approximately 500-ft above the top of the cement with the help of controlled-gel progression properties incorporated in the slurry design. Due to existing completion accessories, setting a through-tubing cement plug and tubing rotation is not an option. Expandable cement was pumped to mitigate natural shrinkage and enhance post-set cement expansion to ensure a competent barrier. The cement job objectives were achieved by meeting the cementation execution criteria with no requirement to wait on cement. This provides additional time saving to the well abandonment. The discussed approach has successfully realised a significant rig-time saving of approximately two days on each well. Going forward, the methodology has effectively been applied to multiple wells across the Southern North Sea (SNS).


2021 ◽  
Author(s):  
Song Wang ◽  
Lawrence Khin Leong Lau ◽  
Wu Jun Tong ◽  
Kun An ◽  
Jiang Nan Duan ◽  
...  

Abstract This paper elucidates the importance of flow assurance transient multiphase modelling to ensure uninterrupted late life productions. This is discussed in details through the case study of shut-in and restart scenarios of a subsea gas well (namely Well A) located in South China Sea region. There were two wells (Well A and Well B) producing steadily prior to asset shut-in, as a requirement for subsea pipeline maintenance works. However, it was found that Well A failed to restart while Well B successfully resumed production after the pipeline maintenance works. Flow assurance team is called in order to understand the root cause of the failed re-start of Well A to avoid similar failure for Well B and other wells in this region. Through failure analysis of Well A, key root cause is identified and associated operating strategy is proposed for use for Well B, which is producing through the same subsea infrastructure. Transient multiphase flow assurance model including subsea Well A, subsea Well B, associated spools, subsea pipeline and subsea riser is developed and fully benchmarked against field data to ensure realistic thermohydraulics representations of the actual asset. Simulation result shows failed restart of Well A and successful restart of Well B, which fully matched with field observations. Further analysis reveals that liquid column accumulated within the wellbore of Well A associates with extra hydrostatic head which caused failed well restart. Through a series of sensitivity analysis, the possibility of successful Well A restart is investigated by manipulating topsides back pressure settings and production flowrates prior to shut-in. These serve as a methodology to systematically analyze such transient scenario and to provide basis for field operating strategy. The analysis and strategy proposed through detailed modelling and simulation serves as valuable guidance for Well B, should shut-in and restart operation is required. This study shows the importance of modelling prior to late life field operations, in order to avoid similar failed well restart, which causes significant production and financial impacts.


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