scholarly journals Finite Element Analysis of Springback of High-Strength Metal SCGA1180DUB While U-Channeling, According to Wall Angle and Die Radius

Author(s):  
Samet Karabulut ◽  
İsmail Esen

Abstract Springback is a problem as important as tearing or thinning, while forming high-strength sheets. Springback is an undesirable situation and it is the form difference between the desired form of a part in theory and the form obtained due to mechanical characteristics and process inputs of the material after die forming. It affects operations in shearing, punching or bending dies in subsequent operations in forming die sets. If the part is not within the desired tolerance range, it creates problems during assembly. In order for cost effective production plans for automotive parts to be made, suitable sheet forming simulations are needed. Waste of time and failures during die construction are minimized by defining accurate parameters by finite element analyses and minimizing periods of trial-and-error. In this study, the material SCGA1180DUB in sheet thickness of 0.8 mm from multi-phase steel sheet group was U-channeled, using Autoform sheet forming analysis program, according to appropriate process conditions having wall angles of 7°,10°,12° and die radius values of R3, R5, R8 and the springback values were estimated. The results obtained were compared through the finite element program and suitable wall angle and die radius values for the material SCGA1180DUB for forming advanced high-strength sheets were determined. As the die radii increased at the same wall angles, the amount of spring back increased significantly. In particular, due to high yield and tensile strength of multi-phase high strength sheet, springback values were observed to be high. Negative springbacks were observed in the roof of the part. In the same die radii, under the same process conditions, as wall angles increase, springback values decreased. In the literature, it is interesting that there are few studies regarding forming, springback of high-strength sheets SCGA1180DUB. This study will contribute to the literature. Autoform program was used for Finite Element Analysis.

2021 ◽  
Vol 2101 (1) ◽  
pp. 012059
Author(s):  
Z J Yang ◽  
X Li ◽  
G C Li ◽  
S C Peng

Abstract Hollow concrete-filled steel tubular (CFST) member is mainly adopted in power transmission and transformation structures, but when it is used in the superstructure with complex stress, the hollow CFST member has a low bearing capacity and is prone to brittle failure. To improve the mechanical performance of hollow CFST members, a new type of reinforced hollow high strength concrete-filled square steel tube (RHCFSST) was proposed, and its axial compression performance was researched. 18 finite element analysis (FEA) models of axially loaded RHCFSST stub columns were established through FEA software ABAQUS. The whole stress process of composite columns was studied, and parametric studies were carried out to analyze the mechanical performance of the member. Parameters of the steel strength, steel ratio, deformed bar and sandwich concrete strength were varied. Based on the simulation results, the stress process of members can be divided into four stages: elastic stage, elastoplastic stage, descending stage and gentle stage. With the increase of steel strength, steel ratio, the strength of sandwich concrete and the addition of deformed bars, the ultimate bearing capacity of members also increases. Additionally, the increment of those parameters will improve the ductility of the member, except for the sandwich concrete strength.


2013 ◽  
Vol 2013 (1) ◽  
pp. 000094-000099 ◽  
Author(s):  
Laura Mirkarimi ◽  
Rajesh Katkar ◽  
Ron Zhang ◽  
Rey Co ◽  
Zhijun Zhao

We are developing a new solution for wide I/O package on package applications, which is Bond Via Array (BVA) technology. The prototype vehicle built in this study has 1020 I/O's at a pitch of 0.24 mm with a high aspect ratio of approximately 10:1 and is ≤1.4 mm tall. PoP applications require large bandwidth and thinner packages challenging package developers to address warpage control for high yield processes. The design optimization of this package was established through rigorous finite element analysis of materials selection and structural modifications. The simulation methodology was validated by measuring the warpage as a function of temperature for the experimental prototypes. The details for the simulation and verification processes for the wide I/O process will be discussed. The variation between finite element analysis predictions and the experimental builds was ~10%, which allowed us to complete package design optimization with our simulation tools. The prototype build includes a standard and a low CTE substrate.


2014 ◽  
Vol 578-579 ◽  
pp. 1276-1280
Author(s):  
Jian Suo Ma ◽  
Run Shan Bai ◽  
Min Feng Li ◽  
Yuan Qing Wang ◽  
Lei Wang ◽  
...  

The combined connection with welds and bolds mainly refers to Interaction of weld and high-strength bolts. Both bolts and welds show influence on the performance of the combined connection. In practical engineering, because of limited joint size, only welds’ performence can increase bolts number or load. Therefore, it need to explore the influences of weld on joint performance. Moreover, for given determined bolt connection, it is necessary to discuss the influences of weld size, weld length and weld height, on the performance of a certain weld joint.


2014 ◽  
Vol 919-921 ◽  
pp. 280-283
Author(s):  
Yan Zhong Ju ◽  
Nian Tong ◽  
Qi Wu

The author puts forward a new insulation cross arm, uses the insulation and high strength composite materials (FRP), to replace the steel applied to the RPC pole cross arm, this not only has a full bar maintenance-free features, and can shorten transmission corridor again, for the construction of resource intensive transmission lines has important practical significance. In addition, this paper uses finite element analysis software ANSYS, considering the influence of fluctuating wind, in the modal analysis and dynamic response illustrates the actuality of cross arm application of composite materials.


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