scholarly journals Novel Automotive Engine Shaft Made of Composite with and without Material Property Grading

2021 ◽  
Author(s):  
Saeed Ahmed Asiri
Keyword(s):  
Wear Resistance ◽  
Composite Material ◽  
Corrosion Resistance ◽  
Treatment Process ◽  
Bending Moments ◽  
Critical Component ◽  
Automotive Engine ◽  
Two Factors ◽  
Basic Purpose ◽  
Selection Of

Abstract Engine Shafts are a very critical component of Automotive and Aerospace. Their basic purpose is to transmit power by rotation. They suppose various parts like gears and pulleys, and they are supported by bearings, which reside in the rigid machine housing. In their operation, the shafts rotate and hence they are subjected to Torsion and Bending moments. Hence, it is critical for us to choose the best material and the surface treatment process to provide optimum performance for the shaft. The primary aspects to keep into consideration while choosing a material pertaining to surface selection are Wear Resistance and Corrosion resistance. It has been shown how the selection of shaft material affects these two factors. The shafts of 3 types of materials have been discussed in the paper, a homogeneous one, a composite material, and FGM. The best material considered is FGM for the optimum operation of the automotive engine shaft.

scholarly journals Design And Analysis of An Automotive Engine Shaft With Functionally Graded Material To Get An Optimum Performance

2021 ◽  
Author(s):  
Saeed Ahmed
Keyword(s):  
Treatment Process ◽  
Bending Moment ◽  
Functionally Graded ◽  
Critical Component ◽  
Optimum Performance ◽  
Automotive Engine ◽  
Two Factors ◽  
Graded Material ◽  
Basic Purpose ◽  
Selection Of

Abstract Engine Shafts are a very critical component of Automotive and Aerospace. Their basic purpose is to transmit power by rotation. They suppose various parts like gears and pulleys, and they are supported by bearings, which reside in the rigid machine housing. In their operation the shafts rotate and hence they are subjected to Torsion and Bending moment. Hence, it is critical for us to choose the best material and the surface treatment process to provide optimum performance for the shaft. The primary aspects to keep into consideration while choosing a material pertaining to surface selection are Wear Resistance and Corrosion resistance. It has been shown how the selection of shaft material affects these two factors. The shafts of 3 types of materials have been discussed in the paper, a homogeneous one, a composite material and FGM. The best material considered is FGM for the optimum operation of automotive engine shaft.

REYNOLDS 390 and A390

Alloy Digest ◽  
1971 ◽  
Vol 20 (8) ◽  
Keyword(s):  
Mechanical Properties ◽  
Wear Resistance ◽  
Corrosion Resistance ◽  
High Temperature ◽  
Physical Properties ◽  
High Hardness ◽  
Heat Treating ◽  
Silicon Alloys ◽  
Aluminum Silicon Alloys ◽  
Temperature Performance

Abstract REYNOLDS 390 and A390 are hypereutectic aluminum-silicon alloys having excellent wear resistance coupled with good mechanical properties, high hardness, and low coefficients of expansion. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties as well as fatigue. It also includes information on high temperature performance and corrosion resistance as well as casting, heat treating, and machining. Filing Code: Al-203. Producer or source: Reynolds Metals Company.

RED X-20

Alloy Digest ◽  
1960 ◽  
Vol 9 (2) ◽  
Keyword(s):  
Wear Resistance ◽  
Thermal Expansion ◽  
Corrosion Resistance ◽  
High Temperature ◽  
Physical Properties ◽  
Tensile Properties ◽  
Coefficient Of Thermal Expansion ◽  
Heat Treating ◽  
Aluminum Silicon Alloy ◽  
Temperature Performance

Abstract RED X-20 is a heat treatable hypereutectic aluminum-silicon alloy with excellent wear resistance and a very low coefficient of thermal expansion. This datasheet provides information on composition, physical properties, hardness, and tensile properties. It also includes information on high temperature performance and corrosion resistance as well as casting, heat treating, machining, and joining. Filing Code: Al-89. Producer or source: Apex Smelting Company.

AISI C1060

Alloy Digest ◽  
1969 ◽  
Vol 18 (12) ◽  
Keyword(s):  
Fracture Toughness ◽  
Wear Resistance ◽  
Corrosion Resistance ◽  
Physical Properties ◽  
Tensile Properties ◽  
Alloy Steel ◽  
Heat Treating ◽  
Spring Steel ◽  
High Carbon ◽  
Steel Mills

Abstract AISI C1060 is a high-carbon water or oil hardening tool and spring steel recommended for heavy machinery parts, shafts, springs and miscellaneous tools requiring strength and wear resistance. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties as well as fracture toughness. It also includes information on corrosion resistance as well as heat treating, machining, and joining. Filing Code: CS-32. Producer or source: Carbon and alloy steel mills.

COPPER ALLOY No. 878

Alloy Digest ◽  
1979 ◽  
Vol 28 (12) ◽  
Keyword(s):  
Fracture Toughness ◽  
Wear Resistance ◽  
Corrosion Resistance ◽  
Copper Alloy ◽  
Die Casting ◽  
Heat Treating ◽  
Casting Alloys ◽  
Copper Zinc ◽  
Die Castings ◽  
Very High

Abstract Copper Alloy No. 878 is a copper-zinc-silicon alloy for die castings. Among the brass die-casting alloys, it has the highest strength, hardness and wear resistance; however, it is the most difficult to machine. It is used where very high requirements must be met for strength and wear resistance. Its many applications include tools, pump impellers, gears and marine hardware. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties as well as fracture toughness. It also includes information on corrosion resistance as well as casting, heat treating, machining, and joining. Filing Code: Cu-386. Producer or source: Copper alloy producers.

CARPENTER ACUBE 100 ALLOY

Alloy Digest ◽  
2009 ◽  
Vol 58 (9) ◽  
Keyword(s):  
Wear Resistance ◽  
Corrosion Resistance ◽  
Physical Properties ◽  
Tensile Properties ◽  
Copper Alloys ◽  
Heat Treating ◽  
Corrosion And Wear ◽  
Beryllium Copper ◽  
Direct Replacement ◽  
Cobalt Base

Abstract Carpenter ACUBE 100 Alloy is cobalt-base and exhibits corrosion resistance and wear resistance. The alloy was designed as direct replacement of beryllium copper alloys. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on corrosion and wear resistance as well as forming, heat treating, and machining. Filing Code: CO-117. Producer or source: Carpenter Specialty Alloys.

NUCALLOY 45

Alloy Digest ◽  
1977 ◽  
Vol 26 (1) ◽  
Keyword(s):  
Fracture Toughness ◽  
Wear Resistance ◽  
Corrosion Resistance ◽  
High Temperature ◽  
Physical Properties ◽  
High Resistance ◽  
Heat Treating ◽  
Nickel Chromium ◽  
Temperature Performance ◽  
Commercial Applications

Abstract NUCALLOY 45 is a nickel-chromium-boron alloy which derives superior wear resistance from the presence of hard nickel borides (and to a lesser extent chromium carbides) tightly held in a nickel-rich matrix. It is used in many commercial applications because of its toughness and high resistance to attack by many chemicals. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties as well as fracture toughness. It also includes information on high temperature performance and corrosion resistance as well as heat treating, machining, and joining. Filing Code: Ni-238. Producer or source: Stoody Company.

TOUGHMET 2CX

Alloy Digest ◽  
2013 ◽  
Vol 62 (6) ◽  
Keyword(s):  
Tensile Strength ◽  
Wear Resistance ◽  
Corrosion Resistance ◽  
Physical Properties ◽  
Tensile Properties ◽  
Coefficient Of Friction ◽  
Loading Conditions ◽  
Severe Loading

Abstract ToughMet 2 CX is a Cu-9Ni-6Sn alloy that combines low coefficient of friction with wear resistance. ToughMet alloys are a line of spinodal hardened Cu-Ni antigalling alloys for bearings capable of performing with a variety of shafting materials and lubricants. The alloys combine a high lubricity with wear resistance in these severe loading conditions. ToughMet 2CX in the cast and spinodally hardened (CX) condition exhibits tensile strength in excess of 724 MPa (105 ksi) and hardness exceeding HRC 27 with excellent machinability. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on corrosion resistance as well as forming. Filing Code: Cu-819. Producer or source: Materion Brush Performance Alloys.

HOWMET No. 3

Alloy Digest ◽  
1968 ◽  
Vol 17 (10) ◽  
Keyword(s):  
Fracture Toughness ◽  
Wear Resistance ◽  
Corrosion Resistance ◽  
Base Alloy ◽  
High Hardness ◽  
Heat Treating ◽  
High Heat ◽  
Cobalt Base Alloy ◽  
Metal Products ◽  
Cobalt Base

Abstract HOWMET No. 3 is a cobalt-base alloy having high hardness and compressive strength, high heat and corrosion resistance, along with excellent abrasion and wear resistance. It is recommended for bushings, scrapers, valve parts, and other machinery components. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties as well as fracture toughness. It also includes information on corrosion resistance as well as casting, heat treating, machining, and joining. Filing Code: Co-56. Producer or source: Howmet Corporation Metal Products Division.

REYNOLDS R-301

Alloy Digest ◽  
1954 ◽  
Vol 3 (5) ◽  
Keyword(s):  
Composite Material ◽  
Corrosion Resistance ◽  
Aluminum Alloy ◽  
Physical Properties ◽  
Tensile Properties ◽  
High Strength ◽  
Heat Treating ◽  
Corrosion Resistant ◽  
Bearing Strength ◽  
High Strength Aluminum Alloy

Abstract Reynolds R301 is a composite material, constituted of a core of high strength aluminum alloy, clad with a corrosion-resistant aluminum alloy. This datasheet provides information on composition, physical properties, elasticity, tensile properties, and compressive, shear, and bearing strength as well as fatigue. It also includes information on corrosion resistance as well as forming, heat treating, and joining. Filing Code: Al-16. Producer or source: Reynolds Metals Company.

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