scholarly journals EFFECT OF TITANIUM, MOLYBDENUM AND MANGANESE ON WEAR BEHAVIOUR OF HIGH CHROMIUM CAST IRON

Author(s):  
BOUHAMLA K. ◽  
MAOUCH H. ◽  
HADJI A.
2021 ◽  
Vol 406 ◽  
pp. 334-347
Author(s):  
Khedidja Bouhamla ◽  
Amel Gharbi ◽  
Oualid Ghelloudj ◽  
Ali Hadji ◽  
Maouche Hichem ◽  
...  

Various facilities are used in mineral processing to prepare raw material. Practically, two types of balls are used, cast balls and forged balls. They are respectively made from high chromium cast iron and forged steel and are supplied in different sizes and chemical compositions. The cast and forged balls have different microstructures and consequently display dissimilar wear behavior. The target aimed in this work is to achieve a comparative study taking into account the type of microstructure, mechanical properties, and wear behavior of these two kinds of materials. Specimens have undergone chemical, metallographic and XRD characterizations. Subsequently, these samples were subjected to hardness measurements, abrasion and friction tests in order to evaluate their wear behaviour. Tribological tests, under unlubricated environment, are carried out on both types of grinding balls in order to study the wear system. Corrosion tests are also performed on forged steel and high chromium cast iron ball samples. The obtained results reveal a large difference in terms of chemical composition and microstructural components. Chromium cast iron balls are more resistant to friction, whereas forged balls are more resistant to abrasion. Additionally, the corrosion tests reveal a narrow discrepancy in corrosion behaviour between the studied materials.


2016 ◽  
Vol 1136 ◽  
pp. 567-572
Author(s):  
Zheng Yi Jiang ◽  
Xing Jian Gao ◽  
Dong Bin Wei ◽  
Sheng Li Li ◽  
Hong Mei Zhang ◽  
...  

The effect of carbide orientation on the dry sliding wear behaviour of high chromium cast iron was studied by pin-on-disc type wear tests at room temperature. The carbide anisotropy was achieved by thermomechanical treatments at temperatures of 950 and 1150 °C. By cladding with low carbon steel, the brittle high chromium cast iron was hot compressed severely with crack free. The thermomechanical treatments not only change the carbide orientation, but also increase the volume fraction of carbides. Due to the long axis of carbide rods is parallel to the wear surface, the high chromium cast iron treated at 1150 °C has a superior wear resistance than the as-cast one, in which the long axis of carbides is perpendicular to the wear surface. For the high chromium cast iron treated at 950 °C, high volume fraction of carbide pits accelerates the wear rate significantly even though it has a similar carbide orientation as the sample treated at 1150 °C. The observations on wear tracks reveal that the ferrous matrix can be protected better from abrasion when the high chromium cast iron was treated at 1150 °C.


Wear ◽  
1990 ◽  
Vol 135 (2) ◽  
pp. 217-226 ◽  
Author(s):  
Tong Jian-Min ◽  
Zhou Yi-Zhong ◽  
Shen Tian-Yi ◽  
Deng Hai-Jin

2010 ◽  
Vol 150-151 ◽  
pp. 1054-1057
Author(s):  
Song Min Zhang ◽  
Liu Jie Xu

The components in slurry pump suffer serious corrosion and abrasion in the phosphorus fertilizer manufacturing process because they undergo corrosion of H3PO4 medium and impact of particles at the same time. Presently, High chromium cast irons are often used to produce the components in slurry pump. In order to reveal the corrosive law, the corrosion properties of high chromium cast iron with 26wt.%Cr content (Cr26) were tested under different H3PO4 medium concentration conditions. Using back-propagation (BP) neural network, the non-linear relationship between the corrosion weight losses (W) and H3PO4 concentration, corrosion time (C, t) is established on the base of the dealing with experimental data. The results show that the well-trained BP neural network can predict the wear weight loss precisely according to H3PO4 concentration and corrosion time. The prediction results reveal that corrosion weight loss rises linearly with increasing corrosion time. The H3PO4 concentration has obvious effect on corrosion property. When H3PO4 concentration is lower than about 0.5mol/L, high chromium cast iron has well resistance to H3PO4 corrosion. However, the corrosion resistance of high chromium cast iron rapidly decreases when the H3PO4 concentration exceed about 0.8 mol/L. It is suggest the high chromium cast iron be used under the condition of H3PO4 concentration of lower 0.8 mol/L.


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