scholarly journals The Impact of Operating Conditions on the Performance of a CH4 Dry Reforming Membrane Reactor for H2 Production

2020 ◽  
Vol 2 (2) ◽  
pp. 1-19
Author(s):  
Akira Nishimura ◽  
◽  
Satoshi Ohata ◽  
Kaito Okukura ◽  
Eric Hu ◽  
...  
Fuels ◽  
2021 ◽  
Vol 2 (2) ◽  
pp. 194-209
Author(s):  
Akira Nishimura ◽  
Tomohiro Takada ◽  
Satoshi Ohata ◽  
Mohan Lal Kolhe

Biogas, consisting of CH4 and CO2, is a promising energy source and can be converted into H2 by a dry reforming reaction. In this study, a membrane reactor is adopted to promote the performance of biogas dry reforming. The aim of this study is to investigate the effect of pressure of sweep gas on a biogas dry reforming to get H2. The effect of molar ratio of supplied CH4:CO2 and reaction temperature is also investigated. It is observed that the impact of psweep on concentrations of CH4 and CO2 is small irrespective of reaction temperature. The concentrations of H2 and CO increase with an increase in reaction temperature t. The concentration of H2, at the outlet of the reaction chamber, reduces with a decrease in psweep. It is due to an increase in H2 extraction from the reaction chamber to the sweep chamber. The highest concentration of H2 is obtained in the case of the molar ratio of CH4:CO2 = 1:1. The concentration of CO is the highest in the case of the molar ratio of CH4:CO2 = 1.5:1. The highest sweep effect is obtained at reaction temperature of 500 °C and psweep of 0.045 MPa.


Energies ◽  
2020 ◽  
Vol 13 (22) ◽  
pp. 5879
Author(s):  
Sethu Sundar Pethaiah ◽  
Kishor Kumar Sadasivuni ◽  
Arunkumar Jayakumar ◽  
Deepalekshmi Ponnamma ◽  
Chandra Sekhar Tiwary ◽  
...  

Hydrogen (H2) has attained significant benefits as an energy carrier due to its gross calorific value (GCV) and inherently clean operation. Thus, hydrogen as a fuel can lead to global sustainability. Conventional H2 production is predominantly through fossil fuels, and electrolysis is now identified to be most promising for H2 generation. This review describes the recent state of the art and challenges on ultra-pure H2 production through methanol electrolysis that incorporate polymer electrolyte membrane (PEM). It also discusses about the methanol electrochemical reforming catalysts as well as the impact of this process via PEM. The efficiency of H2 production depends on the different components of the PEM fuel cells, which are bipolar plates, current collector, and membrane electrode assembly. The efficiency also changes with the nature and type of the fuel, fuel/oxygen ratio, pressure, temperature, humidity, cell potential, and interfacial electronic level interaction between the redox levels of electrolyte and band gap edges of the semiconductor membranes. Diverse operating conditions such as concentration of methanol, cell temperature, catalyst loading, membrane thickness, and cell voltage that affect the performance are critically addressed. Comparison of various methanol electrolyzer systems are performed to validate the significance of methanol economy to match the future sustainable energy demands.


Author(s):  
Cheng-Yang Lu ◽  
Rei-Yu Chein

Abstract The hydrogen removal and carbon formation effects in dense palladium (Pd)-based membrane reactors for dry reforming of methane (DRM) performance is numerically analyzed in this study. The steady-state membrane reactor operation is described using a three-dimensional, heterogeneous, non-isothermal mathematical model. Based on the numerical simulation results for reaction temperature and pressure varied in the 400–600 °C and 1–30 atm ranges, methane conversion and hydrogen yield were found enhanced using the membrane reactor. However, carbon formation, which affects catalyst activity and limits the benefits of using a membrane reactor is also enhanced. A parametric study using reaction pressure as the primary parameter for the membrane reactor operation found that the CH4 conversion, hydrogen yield, H2 recovery, and carbon formation can be enhanced by increasing the reaction temperature, inlet CO2/CH4 ratio, and sweep gas flow rate. With the enhanced H2 removal, carbon formation is also enhanced. Because membrane permeance is inversely proportional to the membrane thickness, membrane thickness can be used as a parameter to control the carbon formation under given operating conditions.


Author(s):  
Frank Sander ◽  
Sebastian Foeste ◽  
Roland Span

Greenhouse gas emissions from power generation will increase in future if the demand for electrical energy does not subside. Therefore capture and storage of carbon dioxide (CO2) will become important technologies for lowering the rate of increase of global CO2 emissions, or even reducing them. A promising technology for coal fired power cycles is the integrated gasification combined cycle (IGCC), where CO2 is separated from the syngas coming from the gasifier before the syngas is combusted in a more or less conventional gas turbine. But oxygen is required for the gasification process to achieve a high carbon conversion rate. The energy demand for the cryogenic air separation unit (ASU) lowers the net power output of the IGCC cycle. An alternative way of producing the oxygen could eliminate this disadvantage of the IGCC cycle. Oxygen transport membranes (also known as mixed conducting membranes – MCM) show a high potential for such applications in power cycles. In this paper results of an investigation on an IGCC cycle with CO2 capture and an integrated oxygen transport membrane (OTM) reactor are reported. The operating conditions of the membrane reactor have been analyzed; the feed inlet temperature and the pressure differences between permeate and retentate sides of the membrane reactor have been varied. The impact on the overall IGCC cycle has been discussed. The most optimistic assumptions give an overall net efficiency close to the case without CO2 capture. In this case the net efficiency is reduced by only 3 percentage points compared to an IGCC process without CO2 capture. But these assumptions lead to very challenging conditions for the membrane reactor. A pressure difference of 14.5 bar is assumed. Less severe operating conditions for the OTM reactor, which seem closer to realization, show less promising results. For sweep stream pressures of 10 and 15 bar the net efficiency ranges from 36% to 39%. This is in the range of an IGCC process with cryogenic ASU which achieves a net efficiency of 37% to 38%. It can be concluded that the integration of an OTM reactor into the IGCC cycle is an option with good prospects if the membrane is capable of bearing the challenging operating conditions. Calculations of investment costs have not been investigated in the frame of this work. Both the total capital costs and the durability are very important aspects for the membrane technology to be realized in power cycles such as IGCC.


2005 ◽  
Vol 33 (3) ◽  
pp. 156-178 ◽  
Author(s):  
T. J. LaClair ◽  
C. Zarak

Abstract Operating temperature is critical to the endurance life of a tire. Fundamental differences between operations of a tire on a flat surface, as experienced in normal highway use, and on a cylindrical test drum may result in a substantially higher tire temperature in the latter case. Nonetheless, cylindrical road wheels are widely used in the industry for tire endurance testing. This paper discusses the important effects of surface curvature on truck tire endurance testing and highlights the impact that curvature has on tire operating temperature. Temperature measurements made during testing on flat and curved surfaces under a range of load, pressure and speed conditions are presented. New tires and re-treaded tires of the same casing construction were evaluated to determine the effect that the tread rubber and pattern have on operating temperatures on the flat and curved test surfaces. The results of this study are used to suggest conditions on a road wheel that provide highway-equivalent operating conditions for truck tire endurance testing.


2019 ◽  
pp. 43-48
Author(s):  
Ben Nengjun ◽  
Zhou Pengfei ◽  
Oleksandr Labartkava ◽  
Mykhailo Samokhin

This work involves an analysis of high-chromium high-temperature deformable wieldable nickel alloys for use in GTE repair assemblies. It is shown that the alloys EP868 (VZh98) and Haynes 230 can be used in welded assemblies with an operating temperature of 800-1100 °C. The alloys Nimonic 81, Nimonic 91, IN 935, IN 939, and Nicrotan 2100 GT also have a high potential for use in welded assemblies. They are characterized by a combination of good weldability, high-temperature strength, and resistance to scaling. There have been conducted studies on high-temperature salt corrosion of model nickel alloys. They allowed establishing the patterns of the impact of base metal alloying with chromium, aluminum, titanium, cobalt, tungsten, molybdenum, niobium, tantalum and rare earth metals on the critical temperature of the start of salt corrosion Tcor and the alloy mass loss. It has been established that alloys with a moderate concentration (13-16%) of chromium can possess satisfactory hightemperature corrosion resistance (HTC resistance) under the operating conditions of ship GTE. The HTC resistance of CrAl-Ti alloys improves upon reaching the ratio Ti/Al ˃ 1. Meanwhile, the ratio Ti/Al ˂ 1 promotes the formation of corrosion products with low protective properties. The positive effect of tantalum on the HTC resistance of alloys is manifested at higher test temperatures than that of titanium, and the total content of molybdenum and tungsten in alloys is limited by the condition 8Mo2 – 2W2 = 89. The presence of refractory elements stabilizes the strengthening phase and prevents formation of the ɳ-phase. However, their excess promotes formation of the embrittling topologically close packed (TCP) phases and boundary carbides of an unfavorable morphology. Based on the studies of the HTC resistance, there has been identified a class of model high-temperature corrosionresistant nickel alloys with a moderate or high chromium content (30%), Ti/Al ˃ 1, and a balanced content of refractory and rare-earth elements.


2014 ◽  
pp. 298-301 ◽  
Author(s):  
Arnaud Petit

Bois-Rouge factory, an 8000 t/d cane Reunionese sugarcane mill, has fully equipped its filtration station with vacuum belt press filters since 2010, the first one being installed in 2009. The present study deals with this 3-year experience and discusses operating conditions, electricity consumption, performance and optimisation. The comparison with the more classical rotary drum vacuum filter station of Le Gol sugar mill highlights advantages of vacuum belt press filters: high filtration efficiency, low filter cake mass and sucrose content, low total solids content in filtrate and low power consumption. However, this technology needs a mud conditioning step and requires a large amount of water to improve mud quality, mixing of flocculant and washing of filter belts. The impact on the energy balance of the sugar mill is significant. At Bois-Rouge mill, studies are underway to reduce the water consumption by recycling low d.s. filtrate and by dry cleaning the filter belts.


Author(s):  
И.В. Бачериков ◽  
Б.М. Локштанов

При проектировании открытых и закрытых хранилищ измельченных сыпучих материалов древесных материалов, таких как щепа и опилки, большое значение имеет угол естественного откоса (статический и динамический) этих материалов. В технической литературе приводятся противоречивые сведения о величине этих углов, что приводит к ошибкам при проектировании складов. В справочных данных не учитываются условия, в которых эксплуатируются емкости для хранения сыпучих материалов, свойства и состояние этих сыпучих материалов. В свою очередь, ошибки при проектировании приводят к проблемам (зависание, сводообразование, «затопление» и т. д.) и авариям при эксплуатации бункеров и силосов на производстве. В статье представлены сведения, посвященные влиянию влажности и температуры на угол естественного откоса сыпучих материалов. На основании лабораторных и натурных экспериментов, проведенных с помощью специально разработанных методик и установок, была скорректирована формула для определения углов естественного откоса (статического и динамического) для измельченных древесных материалов в зависимости от их фракционного и породного состава, влажности (абсолютной и относительной) и температуры. При помощи скорректированной формулы можно определить угол естественного откоса древесных сыпучих материалов со среднегеометрическим размером частицы от 0,5 мм до 15 мм (от древесной пыли до технологической щепы) в различных производственных условиях. Статья может быть полезна проектировщикам при расчете угла наклона граней выпускающей воронки бункеров и силосов предприятий лесной отрасли и целлюлозо-бумажной промышленности. In the design of open and closed storage warehouses chopped wood materials for bulk materials such as wood chips and sawdust, great importance has an angle of repose (static and dynamic) of these materials. In the technical literature are conflicting reports about the magnitude of these angles, which leads to errors in the design of warehouses. In the referencesdoes not take into account the conditions under which operated capacities for storage of bulk materials, and properties and condition of the bulk material. The design errors lead to problems (hanging, arching, «flooding», etc.) and accidents in the operation of hoppers and silos at the mills. The article provides information on the impact of humidity and temperature on the angle of repose of granular materials. On the basis of laboratory and field experiments, conducted with the help of specially developed techniques and facilities has been adjusted formula for determining the angle of repose (static and dynamic) for the shredded wood materials depending on their fractional and species composition, humidity (absolute and relative) and temperature. It is possible, by using the corrected formula, to determine the angle of repose of loose wood materials with average particle size of from 0.5 mm to 15 mm (wood dust to pulpchips) in various operating conditions. The article can be helpful to designers in the calculation of the angle of inclination of the funnel faces produces bunkers and silos forest industries and pulp and paper industry.


Membranes ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 461
Author(s):  
Fu Yang ◽  
Zhengkun Huang ◽  
Jun Huang ◽  
Chongde Wu ◽  
Rongqing Zhou ◽  
...  

Ultrafiltration is a promising, environment-friendly alternative to the current physicochemical-based tannery wastewater treatment. In this work, ultrafiltration was employed to treat the tanning wastewater as an upstream process of the Zero Liquid Discharge (ZLD) system in the leather industry. The filtration efficiency and fouling behaviors were analyzed to assess the impact of membrane material and operating conditions (shear rate on the membrane surface and transmembrane pressure). The models of resistance-in-series, fouling propensity, and pore blocking were used to provide a comprehensive analysis of such a process. The results show that the process efficiency is strongly dependent on the operating conditions, while the membranes of either PES or PVDF showed similar filtration performance and fouling behavior. Reversible resistance was the main obstacle for such process. Cake formation was the main pore blocking mechanism during such process, which was independent on the operating conditions and membrane materials. The increase in shear rate significantly increased the steady-state permeation flux, thus, the filtration efficiency was improved, which resulted from both the reduction in reversible resistance and the slow-down of fouling layer accumulate rate. This is the first time that the fouling behaviors of tanning wastewater ultrafiltration were comprehensively evaluated, thus providing crucial guidance for further scientific investigation and industrial application.


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