Microstructure Development of an Electroplating Coated Nickel-Base SC Superalloy in Oxidation Processes—Simulation Results

In this paper; a diffusion kinetic model was applied to simulate the microstructure development in a MCrAlY-superalloy system at high temperatures. Both simulation and experimental results showed that γ+γ’ microstructure was obtained in the coatings due to Al depletion after oxidation. With the help of the modelling; the mechanism of the formation of the diffusion zones in the single crystal (SC) superalloy can be also analyzed. The results revealed that the inward diffusion of Al from coating affected the depth of secondary reaction zone (SRZ) with the precipitation of TCP phases while the depth of inter-diffusion zone (IDZ) was decided by the inward diffusion of Cr.

Laves phase crystal analysis (LaCA): Atomistic identification of lattice defects in C14 and C15 topologically close-packed phases

The identification of defects in crystal structures is crucial for the analysis of atomistic simulations. Many methods to characterize defects that are based on the classification of local atomic arrangement are available for simple crystalline structures. However, there is currently no method to identify both, the crystal structures and internal defects of topologically close-packed (TCP) phases such as Laves phases. We propose a new method, Laves phase crystal analysis (LaCA), to characterize the atomic arrangement in Laves crystals by interweaving existing structural analysis algorithms. The new method can identify the polytypes C14 and C15 of Laves phases, typical crystallographic defects in these phases, and common deformation mechanisms such as synchroshear and non-basal dislocations. Defects in the C36 Laves phase are detectable through deviations from the periodic arrangement of the C14 and C15 structures that make up this phase. LaCA is robust and extendable to other TCP phases. Graphic abstract

Effects of the alloying elements ratio in the Ni–Al–Cr–W–Mo–Ta system on the thermal fatigue resistance of the deposited metal

The article presents an analysis of the influence of the alloying elements ratio in the Ni-Al-Cr-WMo-Ta system on the resistance of the deposited metal against thermal fatigue. The combined effect of alloying elements on the crack resistance of weld metal under cyclic temperature changes in the range of 20–1150°C is established. It is shown that in the alloying system, the sensitivity of a metal to the formation of thermal fatigue cracks mainly depends on the number of refractory elements that cause the formation of topologically closepacked (TCP) phases. The content in the deposited metal of 3.5 wt.% tungsten, 3.0 wt.% molybdenum, 2.5 wt.% tantalum does not cause the appearance of fatigue cracks. The developed deposited metal provides high level of thermal and oxidation wear resistance compared to highly doped nickel and cobalt industrial alloys.

Precipitation Behavior of the Topologically Close-Packed Phase in the DD5 Superalloy during Long-Term Aging

The precipitation behaviors of the topologically close-packed (TCP) phases in the bicrystal DD5 superalloy have been investigated. The results showed that the [001] crystallographic orientations are consistent with that of adjacent grains; however, the direction of the needle-like TCP phases is not consistent with that of the γ phase channels. The angle between needle-like TCP phases and γ phase channels is 45°, but the angle between the needle-like TCP phases of the adjacent grains is equal to the misorientation of the adjacent grains. Furthermore, during long-term aging, the needle-like TCP phases gradually decompose and transform into globular and short rod-like phases. The TCP phases precipitate preferentially in the dendrite. It is difficult to precipitate at the interdendrite/grain boundary, which is caused by the segregation of the constituent elements of the TCP phase to the dendrite.

A NEW WELDING MATERIAL FOR REGENERATION IN THE WELDING TECHNOLOGY BASED ON NICKEL. ANALYSIS OF THE PROCESSABILITY OF APPLICATION OF THE EXPERIMENTAL FILLER IN THE REGENERATION OF SUPERALLOY CASTINGS VIA TIG WELDING AND OTHER TECHNOLOGIES

This work involves an analysis of high-chromium high-temperature deformable wieldable nickel alloys for use in GTE repair assemblies. It is shown that the alloys EP868 (VZh98) and Haynes 230 can be used in welded assemblies with an operating temperature of 800-1100 °C. The alloys Nimonic 81, Nimonic 91, IN 935, IN 939, and Nicrotan 2100 GT also have a high potential for use in welded assemblies. They are characterized by a combination of good weldability, high-temperature strength, and resistance to scaling. There have been conducted studies on high-temperature salt corrosion of model nickel alloys. They allowed establishing the patterns of the impact of base metal alloying with chromium, aluminum, titanium, cobalt, tungsten, molybdenum, niobium, tantalum and rare earth metals on the critical temperature of the start of salt corrosion Tcor and the alloy mass loss. It has been established that alloys with a moderate concentration (13-16%) of chromium can possess satisfactory hightemperature corrosion resistance (HTC resistance) under the operating conditions of ship GTE. The HTC resistance of CrAl-Ti alloys improves upon reaching the ratio Ti/Al ˃ 1. Meanwhile, the ratio Ti/Al ˂ 1 promotes the formation of corrosion products with low protective properties. The positive effect of tantalum on the HTC resistance of alloys is manifested at higher test temperatures than that of titanium, and the total content of molybdenum and tungsten in alloys is limited by the condition 8Mo2 – 2W2 = 89. The presence of refractory elements stabilizes the strengthening phase and prevents formation of the ɳ-phase. However, their excess promotes formation of the embrittling topologically close packed (TCP) phases and boundary carbides of an unfavorable morphology. Based on the studies of the HTC resistance, there has been identified a class of model high-temperature corrosionresistant nickel alloys with a moderate or high chromium content (30%), Ti/Al ˃ 1, and a balanced content of refractory and rare-earth elements.