NEW DEVICE AND PROCEDURE FOR COMPARATIVE TESTS OF THE ABRASIVE WEAR RESISTANCE OF 65G STEEL COATINGS OBTAINED BY HIGH-SPEED HDPE BORATING

2021 ◽  
Vol 2 (143) ◽  
pp. 120-129
Author(s):  
Vyacheslav F. Aulov ◽  
◽  
Yuri N. Rozhkov ◽  
Valentin P. Lyalyakin
Keyword(s):  
Wear Resistance ◽  
Abrasive Wear ◽  
Resistance Index ◽  
Field Tests ◽  
Research Purpose ◽  
Laboratory Research ◽  
Comparative Tests ◽  
New Device ◽  
Relative Wear ◽  
Relative Wear Resistance

Abrasive wear tests are a complex, time-consuming and long-term type of research on the wear-resistant properties of materials. Known methods for the experimental determination of the wear resistance of materials based on abrasive wear require an assessment of the wear resistance corresponding to the characteristics of field tests of parts with reinforcing coatings applied using high- frequency currents. (Research purpose) The research purpose is in analyzing the existing methods of testing for abrasive wear in the development of technological processes to increase the wear resistance of the surfaces of machine parts in comparison with the methodology developed by VIM, as well as comparing the methods of laboratory tests and field tests with the method proposed in this paper. (Materials and methods) Authors chose the IM-01 installation of the VISKHOM design for laboratory research, which uses powder abrasive. The article describes the most similar methods of foreign authors. The drill bits of Amazone seeders were strengthened according to the selected testing technology. The plates with a size of 60x40 and a thickness of 5-7 millimeters were selected as samples for testing the relative wear resistance. According to the VIM method, an abrasive radial petal circle is used as an abrasive material on the M-1 installation. (Results and discussion) The test results are expressed by the relative wear resistance index ε, which is equal to the ratio of the wear resistance of the test sample to the wear resistance of the standard. The use of the relative wear resistance index allows to increase the accuracy of the results obtained due to the exclusion of the influence of natural changes in external parameters that determine the wear rate during the test. (Conclusions) The proposed device makes it possible to provide accelerated comparative tests of samples and improve the stability of obtaining wear characteristics in a relatively short time (with the practical use of the device, the time spent on testing of one sample was about 8 minutes).

Improving the efficiency of hardening of tillage machine working bodies by arc surfacing using wear-resistant rollers

2020 ◽  
pp. 176-185
Author(s):  
Dmitriy B. Slinko ◽  
Vyacheslav A. Denisov ◽  
Dmitriy A. Dobrin ◽  
Andrey V. Afanas’yev ◽  
Pavel M. Kislov
Keyword(s):  
Wear Resistance ◽  
Operating Time ◽  
Field Tests ◽  
Electric Arc ◽  
Cutting Edge ◽  
Linear Size ◽  
Research Purpose ◽  
Cored Wire ◽  
Wear Resistant ◽  
Working Bodies

Reducing operating costs during soil processing and increasing the wear resistance of parts and components is an important condition for reducing the cost of agricultural products, increasing its efficiency and competitiveness. The development of materials with increased wear resistance and new effective technologies for strengthening working bodies in their manufacture is now becoming an urgent task. (Research purpose) The research purpose is increasing the wear resistance of the working bodies of soil-processing machines by electric arc surfacing. (Materials and methods) During the experimental study, it has been performed testing of modes and surfacing of a pilot batch of working bodies from Kverneland for field tests in VIM on an automated installation for electric arc surfacing. Authors used eutectic CastolinEnDotec DO*30 powder wire with a diameter of 1.2 millimeters and a boron content of up to 4 percent for surfacing wear-resistant rollers, which allows to obtain wear-resistant rollers with a hardness of up to 65 HRC without pores and cracks. (Results and discussion) It has been revealed that hardened ploughshares that have passed field tests are subject to lower wear rates compared to non-hardened ones. It was found that when operating time is 24.785 hectares per ploughshare, the wear of the linear size of the cutting edge along the width of hardened ploughshares is on average up to 10-11 millimeters less than that of non-hardened ones. It was found that when processing 228 hectares, the wear of the linear size of the cutting edge along the width of hardened bits is on average up to 9-10 millimeters less than that of non-hardened ones. (Conclusions) The technology of surfacing with intermittent wear-resistant rollers provides an increase in the efficiency of hardening of Kverneland working bodies according to the criterion of wear resistance by an average of 20-30 percent. The adjusted technological parameters of the surfacing process will reduce the wear rate and increase the service life of the blade part of the working bodies, as well as reduce the amount of surfaced material by an average of 60 percent. The continuation of work on strengthening the working bodies should be aimed at changing the surfacing scheme and choosing a cheaper domestic cored wire.

INCREASING THE WEAR RESISTANCE OF THE WORKING BODIES OF AGRICULTURAL MACHINES BY THE HDTV METHOD WITH ADDING POWDER OF THE EED METHOD

2020 ◽  
Vol 4 (141) ◽  
pp. 123-131
Author(s):  
IL’YA ROMANOV ◽  
Keyword(s):  
Wear Resistance ◽  
Abrasive Wear ◽  
High Frequency ◽  
Machine Building ◽  
Abrasive Wear Resistance ◽  
Research Purpose ◽  
Powder Materials ◽  
Agricultural Machinery ◽  
Resource Saving ◽  
Working Bodies

The development of energy and resource-saving methods and technologies for strengthening and restoring the working bodies of agricultural machinery will increase their abrasive wear resistance and durability by using materials from machine-building waste and reduce the cost by 10-30 percent without reducing operational characteristics. (Research purpose) The research purpose is in increasing the abrasive wear resistance and durability of cultivator legs by surfacing powder materials obtained by electroerosive dispersion from solid alloy waste by high-frequency currents. (Materials and methods) Authors obtained a powder for research on their own experimental installations of the CCP "Nano-Center" of electroerosive dispersion from waste of sintered hard alloys of the T15K6 brand. The microhardness of powders and coatings on microshifts was measured using the PMT-3 device, and the hardness of coatings with the KMT-1 microhardometer was measured using the Rockwell method according to GOST 9013-59. The microwave-40AV installation was used to assess the wear resistance of materials of working bodies of tillage machines. (Results and discussion) In the course of laboratory wear tests the relative wear resistance of samples hardened by high-frequency surfacing currents significantly exceeds the wear resistance of non-hardened samples made OF 65g steel, accepted as the reference standard. (Conclusions) Based on the results of experimental studies, the article proposes a new resource-saving technological process for strengthening the working bodies of agricultural machinery through the use of materials from machine-building waste, which allows increasing the abrasive wear resistance of working bodies by 1.5-2 times due to the use of tungsten-containing materials.

Analysis of Wear-Resistant Materials of Mixer - Pneumosuperchargers Blades Operating under Conditions of Abrasive Wear

2021 ◽  
Vol 316 ◽  
pp. 893-898
Author(s):  
Natalya Gabelchenko ◽  
Artem Belov ◽  
Artem Kravchenko ◽  
Oleg Kryuchkov
Keyword(s):  
Mechanical Properties ◽  
Weight Loss ◽  
Wear Resistance ◽  
Chemical Composition ◽  
Abrasive Wear ◽  
Abrasive Medium ◽  
Wear Resistant ◽  
Comparative Tests ◽  
Before And After ◽  
110G13l Steel

We conducted comparative tests of the wear resistance of metals operating under abrasive conditions. Samples were cut from the working parts of mixer-pneumosuperchargers. The chemical composition and mechanical properties were determined. To compare samples under abrasive wear conditions, we designed and assembled a carousel installation. The principle of its operation is based on mixing the abrasive medium by the samples being studied with a given speed. Wear resistance was evaluated by weight loss by samples after several test cycles. To determine changes in the structure of the metal during abrasive wear, metallographic studies of the samples were carried out before and after the tests. It is shown that the best complex of service and mechanical properties is possessed by 110G13L steel.

Relative wear resistance of borided steels

1976 ◽  
Vol 18 (9) ◽  
pp. 826-827
Author(s):  
V. P. Bezruchko ◽  
A. S. Korotya
Keyword(s):  
Wear Resistance ◽  
Relative Wear ◽  
Relative Wear Resistance

EFFECT OF LASER HARDENING OF STEEL ON THE WEAR PROCESS IN AN ABRASIVE SOIL MASS

Tribologia ◽  
2018 ◽  
Vol 280 (4) ◽  
pp. 63-69 ◽  
Author(s):  
Jerzy NAPIÓRKOWSKI ◽  
Łukasz KONAT ◽  
Marta PIETRUSZEWSKA
Keyword(s):  
Wear Resistance ◽  
Abrasive Wear ◽  
Resistance Index ◽  
Soil Mass ◽  
Abrasive Wear Resistance ◽  
Laser Hardening ◽  
Test Results ◽  
Wear Process ◽  
Hardening Treatment ◽  
Type Machine

This paper presents the results of tests for the effects of laser hardening on the course and intensity of wear of 38GSA (38MnSi4) and Hardox 600 steels in an abrasive soil mass. The tests were carried out under laboratory conditions, using a “rotating bowl” type machine. Two types of soil, i.e. light and medium, were used as the abrasive mass. Based on the obtained test results, it was found that hardness decreased (in relation to asdelivered condition). The performed laser surface hardening process significantly increased the abrasive wear resistance only for 38GSA (38MnSi4) steel. As regards to Hardox steel, the hardening treatment reduced the abrasive wear resistance index compared to the as-delivered condition of the steel.

Microstructure and Corrosive Wear Property of Super High Chromium Cast Iron (SHCCI)

2011 ◽  
Vol 228-229 ◽  
pp. 905-908
Author(s):  
Liu Jie Xu ◽  
Shi Zhong Wei ◽  
Ji Wen Li ◽  
Guo Shang Zhang ◽  
Xiang Dong Ma
Keyword(s):  
Wear Resistance ◽  
Cast Iron ◽  
Carbon Content ◽  
Corrosive Wear ◽  
Wear Property ◽  
High Chromium ◽  
High Chromium Cast Iron ◽  
Relative Wear ◽  
Relative Wear Resistance ◽  
Chromium Cast Iron

To increase the wear resistance of components in slurry pump suffering from serious corrosive abrasion, new super high chromium cast iron (SHCCI) which contains 37wt.% chromium approximately and different carbon content were developed based on the high chromium cast iron with 26wt.% Cr (Cr26). The microstructure of SHCCI was investigated by SEM and XRD. The hardness and impact toughness of SHCCI was tested, and the corrosive wear property of SHCCI was also researched using MCF-30 type erosion abrasion tester under H3PO4 medium condition. The results show that the microstructure of SHCCI is composed of carbide of M7C3+M23C6, martensite and retained austenite. With the increase of carbon content, the hardness of SHCCI first increases and then decreases, the toughness increases, and the corrosive wear property decreases. The relative wear resistance of SHCCI is obviously superior to that of Cr26 cast iron, and the maximal relative wear resistance of SHCCI is three times higher than that of Cr26 cast iron.

scholarly journals RESULTS OF MECHANICAL RESISTANCE TEST OF LABORATORY SAMPLES COATING APPLIED BY LASER DEPOSITION

2016 ◽  
pp. 77-83
Author(s):  
S. A. Frolov ◽  
V. N. Svetashov ◽  
D. D. Vodorezov ◽  
D. S. Leontiev ◽  
O. M. Stolbova
Keyword(s):  
Wear Resistance ◽  
Friction Coefficient ◽  
Protective Coatings ◽  
Laser Deposition ◽  
Resistance Test ◽  
Mechanical Resistance ◽  
Relative Wear ◽  
Relative Wear Resistance ◽  
Application Methods ◽  
Laboratory Specimen

The article analyzes the results of tests of mechanical resistance of laboratory specimen coating applied by laser deposition. Based on the analysis a conclusion is drawn about the effect of protective coatings and their application methods on the friction coefficient and relative wear resistance.

STUDY OF THE RESISTANCE OF TAPERS WHEN APPLYING METAL-CLADDING LUBRICANT-COOLING FLUIDS

2021 ◽  
pp. 57-61
Author(s):  
IVAN Yu. IGNATKIN ◽  
Keyword(s):  
Wear Resistance ◽  
High Speed ◽  
Cutting Speed ◽  
Calculated Data ◽  
High Speed Steel ◽  
Additive Concentration ◽  
Relative Wear ◽  
Relative Wear Resistance ◽  
Industrial Oil ◽  
Rotary Speed

The paper discusses the results of comparative tests of the period of tap resistance in various technological environments. The workpieces were processed in the medium of industrial oil I-30 with using a 10 and 20 percent solution of the metal-coating additive “Valena SV” in the same oil. The tests were performed on M10×1 taps made of high-speed steel of the R6M5 brand during the production of through threaded holes in samples made of steel of the Steel 40X brand. The cutting speed varied from 5.7 to 11.1 m/min at the rotary speed of the tool ranging between 180 and 355 rpm. Based on the experimental material, a regression model of the relationship between the relative wear resistance and the additive concentration, and cutting speed has been determined. The author has evaluated the model adequacy and the convergence of the experimental and calculated data. It has been found that at a cutting speed of 11.1 m/min and an additive concentration of 20%, the relative wear resistance of the taps increased by 3.1 times. The results obtained testify to the eff ectiveness of the composition and confi rm the hypothesis of an increase in the wear resistance of the taps in the medium of metal-plating lubricating-and-cooling liquids.

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