scholarly journals From metal chips to composite: Effect of age-hardening on mechanical and wear properties of Al2O3 reinforced AA7075 composites

2020 ◽  
Vol 52 (2) ◽  
pp. 177-186
Author(s):  
Hülya Durmuş ◽  
Canser Gül ◽  
Nilay Çömez ◽  
Receponur Uzun

Aluminum metal matrix composites were used in various fields such as aircraft, underwater, automobile, aerospace. Several fabrication techniques were used for the production of these composites. Among the various methods, the powder metallurgy route provides dimensional accuracy and high production rates. In this paper, metal matrix composites that include 7075 aluminum alloy chips and Al2O3 particles were produced by using a hot pressing. The effect of reinforcement amount and T6 heat treatment on the mechanical and wear properties of the composites were investigated. Al2O3 particles were added by weight of 5, 10 and 15 % and the composites were produced by hot pressing. T6 heat treatment consisted of a solution treatment at 480?C for 2 h and artificially aging process at 120?C for 24 h. Wear resistance of the composites was determined by a ball-on-disc dry sliding wear test. Brinell Hardness of the composites tended to increase with the increasing Al2O3 reinforcement up to 10 wt.% and with T6 treating. Particle reinforcement improved the wear resistance up to 10 wt.% Al2O3. In addition, volumetric material loss tended to decrease after the aging process.

2018 ◽  
Vol 167 ◽  
pp. 02010 ◽  
Author(s):  
İsmail Ovalı ◽  
Cemal Esen ◽  
Sevda Albayrak ◽  
Halil Karakoç

In the present study, hybrid metal matrix composites, Al2024/10Al2O3, Al2024/10Al2O3/3MgO, Al2024/10Al2O3/6MgO, Al2024/10Al2O3/3MgO/1.5 Gr, Al2024/10Al2O3/3MgO/3Gr, and reinforcement samples (AA 2024) produced with powder metallurgy process. AA 2024 and reinforcement powders were determined mixture rations and separately mixed during 30 minutes in a three-dimensional Turbula mixer. The mixed compositions were pressed at 300 MPa and sintered at 550°C during 1 h. After that, three materials were extruded at the same temperature. Experimental results show that hybrid metal matrix composites (HMMCs) a better wear resistance than the reinforcement samples because of higher hardness. Gr behave as a lubricant during wear process. The wear resistance of HMMCs can be optimized with controlling of the reinforcement content and type.


Silicon ◽  
2018 ◽  
Vol 11 (4) ◽  
pp. 2025-2032 ◽  
Author(s):  
Dora Siva Prasad ◽  
Nitla Stanley Ebenezer ◽  
Chintada Shoba ◽  
Prathipati Raju ◽  
Pujari Srinivasa Rao

Materials ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 3110
Author(s):  
Kaveripakkam Suban Ashraff Ali ◽  
Vinayagam Mohanavel ◽  
Subbiah Arungalai Vendan ◽  
Manickam Ravichandran ◽  
Anshul Yadav ◽  
...  

This study focuses on the properties and process parameters dictating behavioural aspects of friction stir welded Aluminium Alloy AA6061 metal matrix composites reinforced with varying percentages of SiC and B4C. The joint properties in terms of mechanical strength, microstructural integrity and quality were examined. The weld reveals grain refinement and uniform distribution of reinforced particles in the joint region leading to improved strength compared to other joints of varying base material compositions. The tensile properties of the friction stir welded Al-MMCs improved after reinforcement with SiC and B4C. The maximum ultimate tensile stress was around 172.8 ± 1.9 MPa for composite with 10% SiC and 3% B4C reinforcement. The percentage elongation decreased as the percentage of SiC decreases and B4C increases. The hardness of the Al-MMCs improved considerably by adding reinforcement and subsequent thermal action during the FSW process, indicating an optimal increase as it eliminates brittleness. It was seen that higher SiC content contributes to higher strength, improved wear properties and hardness. The wear rate was as high as 12 ± 0.9 g/s for 10% SiC reinforcement and 30 N load. The wear rate reduced for lower values of load and increased with B4C reinforcement. The microstructural examination at the joints reveals the flow of plasticized metal from advancing to the retreating side. The formation of onion rings in the weld zone was due to the cylindrical FSW rotating tool material impression during the stirring action. Alterations in chemical properties are negligible, thereby retaining the original characteristics of the materials post welding. No major cracks or pores were observed during the non-destructive testing process that established good quality of the weld. The results are indicated improvement in mechanical and microstructural properties of the weld.


2013 ◽  
Vol 68 ◽  
pp. 186-192 ◽  
Author(s):  
K.S. Alhawari ◽  
M.Z. Omar ◽  
M.J. Ghazali ◽  
M.S. Salleh ◽  
M.N. Mohammed

Materials ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 1774
Author(s):  
Elżbieta Cygan-Bączek ◽  
Piotr Wyżga ◽  
Sławomir Cygan ◽  
Piotr Bała ◽  
Andrzej Romański

The work presents the possibility of fabricating materials for use as a matrix in sintered metallic-diamond tools with increased mechanical properties and abrasion wear resistance. In this study, the effect of micro-sized SiC, Al2O3, and ZrO2 additives on the wear behaviour of dispersion-strengthened metal-matrix composites was investigated. The development of metal-matrix composites (based on Fe–Mn–Cu–Sn–C) reinforced with micro-sized particles is a new approach to the substitution of critical raw materials commonly used for the matrix in sintered diamond-impregnated tools used for the machining of abrasive stone and concrete. The composites were prepared using spark plasma sintering (SPS). Apparent density, microstructural features, phase composition, Young’s modulus, hardness, and abrasion wear resistance were determined. An increase in the hardness and wear resistance of the dispersion-strengthened composites as compared to the base material (Fe–Mn–Cu–Sn–C) and the commercial alloy Co-20% WC provides metallic-diamond tools with high-performance properties.


2019 ◽  
Vol 8 (2S8) ◽  
pp. 1027-1032

Nano technology has fascinated the attention of numerous material scientists and design engineers. The nano scaled particulates incorporation exhibit many attractive and special properties. The inclusion of nano particulates into the copper matrix might augments the hardness, ultimate tensile strength and yield strength significantly increases, maintaining the ductility. In this paper, the nano Al2O3 reinforced copper - 5%tin- metal matrix composites were manufactured by stir casting technique and reinforcement is varied from 0wt. % to 9wt. % in ventures of 3wt. %. The nano composites are characterized in terms of their mechanical and wear properties. Results revealed that, the distribution of nano Al2O3 particulates is fairly uniform in copper - 5%tin metal matrix. As the level of reinforcement increases, hardness, yield strength, ultimate tensile strength, and wear resistance of the copper - 5%tin – nano Al2O3 metal matrix composites increases. The developed nano metal matrix composites may be an alternative material for bearing applications


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