Sensing, modelling and closed loop control of powder feeder for laser surface modification

Author(s):  
L. Li ◽  
W. M. Steen
Author(s):  
Philipp Peter Breese ◽  
Tobias Hauser ◽  
Daniel Regulin ◽  
Stefan Seebauer ◽  
Christian Rupprecht

AbstractThe powder mass flow rate is one of the main parameters regarding the geometrical precision of built components in the additive manufacturing process of laser metal deposition. However, its accuracy, constancy, and repeatability over the course of the running process is not given. Reasons among others are the performance of the powder conveyors, the complex nature of the powder behavior, and the resulting issues with existing closed-loop control approaches. Additionally, a direct in situ measurement of the powder mass flow rate is only possible with intrusive methods. This publication introduces a novel approach to measure the current powder mass flow rate at a frequency of 125 Hz. The volumetric powder flow evaluation given by a simple optical sensor concept was transferred to a mass flow rate through mathematical dependencies. They were found experimentally for a nickel-based powder (Inconel 625) and are valid for a wide range of mass flow rates. With this, the dynamic behavior of a vibration powder feeder was investigated and a memory effect dependent on previous powder feeder speeds was discovered. Next, a closed-loop control with the received sensor signal was implemented. The concept as a whole gives a repeatable and accurate powder mass flow rate while being universally retrofittable and applicable. In a final step, the improved dynamic and steady performance of the powder mass flow rate with closed-loop control was validated. It showed a reduction of mean relative errors for step responses of up to 81% compared to the uncontrolled cases.


2020 ◽  
Vol 142 (9) ◽  
Author(s):  
Donald P. Rizzetta ◽  
Miguel R. Visbal ◽  
Sandipan Mishra ◽  
Michael Amitay

Abstract Direct numerical simulations (DNSs) were carried out in order reproduce the generation and control of transition on a flat plate by means of local dynamic surface modification. The configurations and flow conditions duplicate those of previous numerical investigations, and are similar to an experimental arrangement, which employed piezoelectrically driven actuators to impart small amplitude local deformation of the plate surface. In those studies, one actuator was located in the upstream plate region, and oscillated at the most unstable frequency of 250 Hz in order to generate small disturbances, which amplified Tollmien–Schlichting instabilities. A second actuator placed downstream, was then oscillated at the same frequency, but with appropriate amplitudes in order to mitigate disturbance growth and delay the evolution of transition. Prior simulations employed an empirical process to determine optimal values of the control parameters. In the current effort, this process is replaced with a closed-loop control law. Numerical solutions are obtained to the two-dimensional and three-dimensional compressible Navier–Stokes equations, utilizing a high-fidelity numerical scheme and an implicit time-marching approach. Local surface modification of the plate is enforced via grid deformation. Results of the simulations are presented, and features of the flowfields are described. Comparisons are made between results obtained with the two control methods, and effectiveness of the closed-loop approach is evaluated.


2020 ◽  
Author(s):  
Donald P. Rizzetta ◽  
Miguel Visbal ◽  
Michael Amitay ◽  
Sandipan Mishra

2012 ◽  
Vol 220 (1) ◽  
pp. 3-9 ◽  
Author(s):  
Sandra Sülzenbrück

For the effective use of modern tools, the inherent visuo-motor transformation needs to be mastered. The successful adjustment to and learning of these transformations crucially depends on practice conditions, particularly on the type of visual feedback during practice. Here, a review about empirical research exploring the influence of continuous and terminal visual feedback during practice on the mastery of visuo-motor transformations is provided. Two studies investigating the impact of the type of visual feedback on either direction-dependent visuo-motor gains or the complex visuo-motor transformation of a virtual two-sided lever are presented in more detail. The findings of these studies indicate that the continuous availability of visual feedback supports performance when closed-loop control is possible, but impairs performance when visual input is no longer available. Different approaches to explain these performance differences due to the type of visual feedback during practice are considered. For example, these differences could reflect a process of re-optimization of motor planning in a novel environment or represent effects of the specificity of practice. Furthermore, differences in the allocation of attention during movements with terminal and continuous visual feedback could account for the observed differences.


Diabetes ◽  
2019 ◽  
Vol 68 (Supplement 1) ◽  
pp. 118-LB
Author(s):  
CAROL J. LEVY ◽  
GRENYE OMALLEY ◽  
SUE A. BROWN ◽  
DAN RAGHINARU ◽  
YOGISH C. KUDVA ◽  
...  

Diabetes ◽  
2020 ◽  
Vol 69 (Supplement 1) ◽  
pp. 101-LB
Author(s):  
SUE A. BROWN ◽  
DAN RAGHINARU ◽  
BRUCE A. BUCKINGHAM ◽  
YOGISH C. KUDVA ◽  
LORI M. LAFFEL ◽  
...  

Author(s):  
M. A. Montealegre ◽  
G. Castro ◽  
J. L. Arias ◽  
A. Fernández-Vicente ◽  
J. Vázquez

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