scholarly journals Comparative Study on Polyvinyl and Polyamide (Polymers) Resins as Corrosion Resistance Coating on Low Carbon Steel

Author(s):  
K. J. Awatefe ◽  
C. A. Idibie ◽  
E. Q. Umudi

Two commonly applied corrosion resistance coatings (Polyvinyl and Epoxy Polyamide resins) in Rivers and Bayelsa areas of Nigeria, have been compared on performance properties. The coatings were applied on low Carbon Steel samples that were cut to specific sizes. These prepared samples were subjected to varying conditions of pH, temperatures and exposure to definite time periods. The corrosion rates in ML per year (MPY) were then analyzed. The results of the corresponding corrosion rate in MPY obtained at PH 2,3,4,5, and 6, for epoxy polyamid resin, were 0.566, 0.553, 0.379, 0.354 and 0.322 respectively, and that for polyvinyl resin were 0.334, 0.326, 0.314, 0.288 and 0.277 respectively. The effect of temperature at 30° C, 4 ° C, 50° C, 60° C and 70°C were compared and corresponding corrosion rate in MP obtained for epoxy polyamide were 0.158, 0.288, 0.477, .655 and 0.810 respectively, while that for polyvinyl resin gave values of 0.122, 0.21 ,0.411, 0.552 and 0.651 respectively. The time exposure in hours of 692, 1008, 1344, 1680 and 2016 for the test steel samples applied with epoxy polyamide resin coating gave a corresponding corrosion values in MPY of 0.012, 0.016, 0.030, 0.043 and 0.055 respectively, and that for polyvinyl resin coating were 0.002, 0.009, 0.020, 0.034 and 0.044 respectively. The results obtained showed that polyvinyl resin coating have better performance properties over epoxy polyamide resin. Therefore polyvinyl resin coating can be recommended as a good corrosion resistance coating on low carbon steel pipes used in crude oil exploration in Petroleum industries

2021 ◽  
Vol 1 (1) ◽  
Author(s):  
Zyahdo Nikri Jofalo ◽  
Prantasi Harmi Tjahjanti

This study aims to analyze the corrosion penetration rate of low carbon steel with aluminium coating. The method used is the potentiodynamic method to determine the value of the corrosion rate. The corrosion medium used was HCl. The aluminium used is aluminium frame waste powder. The coating process is by dipping low carbon steel pipes into aluminium frame waste that had been liquefied in the Hot Dip Galvanizing (HDG) method of 700oC and immersion time of 45 seconds. The results of this study show that low carbon steel which has been coated with aluminum frame waste powder has a high corrosion rate which is proven to have a corrosion rate of 18,1808 mm/year. So that the corrosion rate is at an unacceptable level.  


Alloy Digest ◽  
1968 ◽  
Vol 17 (8) ◽  

Abstract B and W IRON is a thoroughly killed, low carbon steel having a combination of ductility, toughness and high magnetic permeability. It is recommended for applications where good magnetic characteristics are of primary significance, such as in the manufacture of electric motor and generator housings. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on corrosion resistance as well as forming, heat treating, machining, and joining. Filing Code: Fe-35. Producer or source: Babcock & Wilcox Company.


Alloy Digest ◽  
1987 ◽  
Vol 36 (2) ◽  

Abstract SAE 1020 is a low-carbon steel combining good machinability, workability and weldability. It is carburized for use in case-hardened components and it is used for a wide range of applications in the hot-worked, cold-worked, normalized or quenched-and-tempered conditions. Its many uses include bolts, rods, plate applications, machinery components, case-hardened parts, spinning tools and trimming dies. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties as well as fracture toughness. It also includes information on low temperature performance and corrosion resistance as well as heat treating, machining, joining, and surface treatment. Filing Code: CS-113. Producer or source: Carbon steel mills.


Alloy Digest ◽  
1987 ◽  
Vol 36 (6) ◽  

Abstract WEIRKOTE PLUS is a Galfan-coated sheet steel. The sheet is conventional low-carbon steel normally used for galvanized sheets and strip. This digest will concentrate on the characteristics and properties of the Galfan coating which is nominally a 95% zinc-5% aluminum alloy. The coating on Weirkote Plus is ideal for a variety of tough applications. It is excellent for products that require deep drawing and it combines extra corrosion resistance with superior formability. This datasheet provides information on composition and physical properties. It also includes information on corrosion resistance as well as forming, joining, and surface treatment. Filing Code: Zn-41. Producer or source: Weirton Steel Corp.


Author(s):  
Alaa Fahmy ◽  
Mansour El Sabbagh ◽  
Mahmoud Bedair ◽  
Amr Gangan ◽  
Mohsen El-Sabbah ◽  
...  

CORROSION ◽  
1966 ◽  
Vol 22 (5) ◽  
pp. 143-146 ◽  
Author(s):  
W. McLEOD ◽  
R. R. ROGERS

Abstract Corrosion rate data are presented for low carbon steel in (1) a combination of sulfur dioxide, water vapor and air, and (2) aqueous solutions of sulfurous acid in the absence of air, at ordinary temperature. Information as to the nature of the corrosion products is presented and it is shown that this depends on the place in which the corrosion takes place to an important extent.


CORROSION ◽  
10.5006/3820 ◽  
2021 ◽  
Author(s):  
Wei Liu ◽  
Huayi Yin ◽  
Kaifa Du ◽  
Bing Yang ◽  
Dihua Wang

Corrosion-resistant metals and alloys towards liquid metals determine the service performances and lifetime of the devices employing liquid metals. This paper studies the static corrosion behaviors of iron, chromium, nickel, low carbon steel, and four types of stainless steels (SS410, SS430, SS304, SS316L) in liquid Sb-Sn at 500 oC, aiming to screen corrosion-resistant SS for Li||Sb-Sn liquid metal batteries (LMBs). The corrosion rates of Fe and Ni are 0.94 μm h-1 and 6.03 μm h-1 after 160 h’s measurement, respectively. Cr shows a low corrosion rate of < 0.05μm h-1, which is due to the formation of a relatively stable Cr-Sb layer that may be able to prevent the interdiffusion between the solid substrate and liquid Sb-Sn. Ni has a high corrosion rate because the formed Ni-Sb and Ni-Sn compounds are soluble in the liquid Sb-Sn. The corrosion products of both pure metals and SS can be predicted by thermodynamic and phase diagram analysis. Among the four types of SS, SS430 shows the best corrosion resistance towards liquid Sb-Sb with a corrosion rate of 0.19 μm h-1. Therefore, a liquid Sb-Sn resistant material should have a high Cr content and a low Ni content, and this principle is applicable to design metallic materials not only for LMBs but also for other devices employing liquid Sb- and Sn-containing liquid metals.


1985 ◽  
Vol 38 (8) ◽  
pp. 1133 ◽  
Author(s):  
BG Pound ◽  
MH Abdurrahman ◽  
MP Glucina ◽  
GA Wright ◽  
RM Sharp

The corrosion rates of low-carbon steel, and 304, 316 and 410/420 stainless steels in simulated geothermal media containing hydrogen sulfide have been measured by means of the polarization resistance technique. Good agreement was found between weight-loss and polarization resistance measurements of the corrosion rate for all the metals tested. Carbon steel formed a non-adherent film of mackinawite (Fe1 + xS). The lack of protection afforded to the steel by the film resulted in an approximately constant corrosion rate. The stainless steels also exhibited corrosion rates that were independent of time. However, the 410 and 420 alloys formed an adherent film consisting mainly of troilite ( FeS ) which provided only limited passivity. In contrast, the 304 and 316 alloys appeared to be essentially protected by a passive film which did not seem to involve an iron sulfide phase. However, all the stainless steels, particularly the 410 and 420 alloys, showed pitting, which indicated that some breakdown of the passive films occurred.


2012 ◽  
Vol 20 (6) ◽  
pp. 70-76 ◽  
Author(s):  
Dr.Sami Abualnoun Ajeel ◽  
Haitham Mohammed Waadulah ◽  
Dehia AbdAlkader Sultan

2013 ◽  
Vol 686 ◽  
pp. 244-249 ◽  
Author(s):  
Poovarasi Balan ◽  
Aaron Ng ◽  
Chee Beng Siang ◽  
R.K. Singh Raman ◽  
Eng Seng Chan

Chromium pre-treatments of metal have been replaced by silane pre-treatments as more environmental friendly option. Nanoparticles can be added in the silane sol-gel network have been reported to improve corrosion resistance. In this work, the electrochemical corrosion resistance of low carbon steel coated with hybrid organic-inorganic sol-gel film filled with nanoparticles was evaluated. The sol-gel films have been synthesized from 3-glycidoxy-propyl-trimethoxy-silane (3-GPTMS) and tetra-ethyl-ortho-silicate (TEOS) precursors. These films have been impregnated with 300 ppm of silica or alumina nanoparticles. The electrochemical behavior of the coated steel was evaluated by means of electrochemical impedance spectroscopy (EIS) and scanning electron microscopy (SEM). Equivalent circuit modeling, used for quantifying the EIS measurements showed that sol-gel films containing silica nanoparticles improved the barrier properties of the silane coating. The silica nanoparticle-containing films showed highest initial pore resistance over the five days of immersion in 0.05M NaCl.


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