Process optimization and removal of phenol formaldehyde resin coating using mechanical erosion process

Consumption of coated abrasive discs in various automobile and pipe fitting application is increasing, due to its good surface finish. Coated abrasive disc consists of single layer of abrasive grain bonded to a fibre backing. The major portion of the disc is comprised of fibre backing. But the sustainability of the fibre backing is low and is dumped as waste after usage. The present work deals with the removal of resin coating and recovery of fibre backing from the spent coated abrasive discs using physical separation process such as sand blasting technique. Initially, the recovery experiment was carried out based on L16 orthogonal array. The factors and levels chosen for the experiments were erodent pressure (0.2, 0.4, 0.6 and 0.8 MPa), erodent size (36, 60, 80 and 120 grit), disc orientation (30, 45, 60 and 75°) and number of times flexing (5, 10, 15 and 20). The experimental result shows that erodent size and erodent pressure have a major impact on recovery of the fibre backing. The surface structure of the recovered backing was analysed using scanning electron microscopy and optical microscopy. The recovered backing was very much useful for the coated abrasive industry as the flexible backing and support material for abrasive grain coating.

Effect of Resin Coating on Surface Roughness and Microhardness of High Viscous Glass Ionomer Cements

High viscous glass ionomer cement (HVGIC) was recently developed for atraumatic restorative treatment (ART). However, its moisture sensitivity remains a limitation thus protective coating application is recommended. This study investigated the effect of resin coating on the surface roughness and microhardness of two HVGICs (Riva Self Cure HVGIC [RV] and Equia® Forte Fil [EQ]) conditioned in food-simulating liquids (FSLs). Fifty standard disc-shaped samples were fabricated using customised stainless-steel mould (10 × 2 mm). Coating was applied on top surface of all samples and subsequently divided into five groups: air (control), distilled water, 0.02 N citric acid, heptane and 50% ethanol-water solution. The samples were conditioned in FSLs at 37°C for seven days. Subsequently, the surface roughness and microhardness of samples were measured using optical profilometry and microhardness tester, respectively. SEM analysis was done for qualitative observation of surface morphological changes. Data were analysed using one-way ANOVA, two-way ANOVA and posthoc Tukey’s test (α = 0.05). Interestingly, the results revealed that surface roughness was significantly influenced by FSLs immersion, presence of coating and the materials itself (p < 0.001). The lowest surface roughness was found on control coated samples: RV (50.98±4.25) nm and EQ (62.77±3.92) nm, while the highest values seen on uncoated surfaces in citric acid: RV (505.26±31.10) nm and EQ (350.33±15.36) nm. RV samples had the lowest microhardness of 54.97±2.48 Vickers hardness number (VHN) post-immersion in citric acid. In conclusion, with the exception of RV conditioned in heptane and ethanol, the uncoated HVGICs generally had higher surface roughness than the coated HVGICs. HVGICs conditioned in citric acid showed the most significant increase in surface roughness and reduction in microhardness.

Preparation, Characterization, and Terahertz Spectroscopy Characteristics of Reduced Graphene Oxide-Doped Epoxy Resin Coating

Reduced graphene oxide has attracted numerous interests due to its unique, superior electronic, optical, mechanical, and chemical properties. An epoxy resin with excellent mechanical and electrical properties can be obtained by doping with reduced graphene oxide to enhance the function of the polymer. Here, we prepared a uniform reduced graphene oxide/epoxy resin coating with a different reduced graphene oxide content and characterized it using a field-emission scanning electron microscope (FE-SEM), X-ray diffractometer (XRD), Raman, and Fourier transform infrared spectrometer (FTIR). Furthermore, the spectral characteristics of the composite coating in the terahertz band were discussed. The cross-sectional SEM results show that a fold structure with ductile failure was intensively formed due to the compatibility of graphene and polymer materials. Both the Raman G and Raman 2D peaks of reduced graphene oxide were confirmed using Raman spectrum testing. The diffraction peak of reduced graphene oxide at 24° disappeared within the reduced graphene oxide/epoxy resin coating, and a wide diffraction peak of the amorphous structure was formed together. Additionally, the intensity of the Raman spectrum increased significantly with increased reduced graphene oxide content, thereby making the surface electrical resistance of the coatings decrease exponentially. Additionally, the intensity of the terahertz time-domain signal and frequency-domain power spectrum linearly reduced with increased reduced graphene oxide concentration. However, the terahertz absorption coefficient and refractive index both increased gradually with increased reduced graphene oxide doping due to increased orientation polarization in the composite coating.