scholarly journals Efek Tegangan Listrik dan Waktu Proses Elektroplating Krom Keras terhadap Tebal Lapisan

2019 ◽  
Vol 12 (2) ◽  
pp. 75
Author(s):  
Ketut Suarsana ◽  
I M. Astika ◽  
D.N.K Putra Negara

Proses pelapisan krom keras merupakan proses akhir atau tahap penyelesaian pada kebanyakan pembuatan komponen agar tidak cepat aus, seperti pada poros, pasak, ring piston, silinder, bearing dan crank shaf. Dalam bidang industri sifat mekanik yang banyak diperlukan pada logam yang dipergunakan adalah kemampuannya untuk tahan aus dan tahan korosi yang mana kita ketahui logam mempunyai reaksi yang sangat aktif terhadap perubahaan temperatur dan cuaca, maka perlu dilakukan pelapisan sehingga kemungkinan suatu bahan logam terkena korosi bisa dihambat. Bahan spesimen yang di gunakan adalah Baja St 60 (C 0.40%; Mn 7%; Si 0.28%; P+S 0.09%; Fe 98,53%) dengan variasi tegangan listrik: 4, 6, dan 8 volt, untuk variasi waktu elektroplating krom keras 30, 45, dan 60 menit. Pengujian yang dilakukan dengan pengukuran ketebalan lapisan menggunakan skala foto mikro dan menghitung ketebalan lapisan permukaan. Hasil penelitian menunjukkan bahwa semakin tinggi tegangan listrik yang digunakan dan semakin lama waktu proses pelapisan krom keras maka meningkat ketebalan lapisannya. Ketebalan lapisan permukaan yang paling tebal didapatkan pada tegangan 8 volt dengan waktu pelapisan 60 menit dengan ketebalan lapisannya sebesar 89,37 ?m, sedangkan ketebalan lapisan permukaan tipis didapat pada tegangan 4 volt dengan waktu pelapisan 30 menit ketebalan lapisannya sebesar 20,18 ?m. Jadi tegangan listrik dan waktu electroplating dapat mempengaruhi dan memberikan efek terhadap ketebalan lapisan yang terjadi pada Baja St.60. The hard chrome coating process is the final process or completion stage in most parts making so as not to wear out quickly, such as on the shaft, pegs, piston rings, cylinders, bearings and crank shafts. In the industrial field of mechanical properties that are much needed in the metal used is its ability to withstand wear and corrosion resistance which we know metals have a very active reaction to changes in temperature and weather, coating is necessary so that the possibility of a metal being corroded can be inhibited. The specimens used were Baja St 60 (C 0.40%; Mn 7%; Si 0.28%; P + S 0.09%; Fe 98.53%) with variations in electrical voltage: 4, 6 and 8 volts, for time variations hard chrome electroplating 30, 60 and 90 minutes. Tests carried out by measuring the thickness of the layer use a micro photo scale and calculate the thickness of the surface layer. The results showed that the higher the voltage used and the longer the coating process was hard chrome, the thickness of the layer increased. The thickest surface layer thickness was obtained at 8 volts with a coating time of 60 minutes with a layer thickness of 89.37 ?m, while the thickness of the thin surface layer was obtained at a voltage of 4 volts with a coating time of 30 minutes layer thickness of 20.18 ?m. So the electrical voltage and time of electroplating can affect and give effect to the thickness of the coating that occurs in Steel St.60

Author(s):  
C Dawes

Nitrotec is characterized as a low-distortion treatment for ferrous materials where surface enrichment, predominantly by nitrogen, forms a hard surface layer of epsilon iron nitride, beneath which there is a nitrogen diffusion zone. The surface layer imparts wear and corrosion resistance and the diffusion zone increases the yield and fatigue strength, particularly in thin section sizes. Process developments have significantly enhanced the corrosion resistance and aesthetic appearance of treated components to make Nitrotec competitive with electroplated finishes. Major commercialization took place during the 1980s with a wide range of successful applications from windscreen wiper systems to bumper armatures, using combinations of the unique properties obtainable from the process to provide cost and weight savings.


Author(s):  
Б.Д. Лыгденов ◽  
М.А. Гурьев ◽  
С.Г. Иванов ◽  
Ц. Чжэн ◽  
А.М. Гурьев

The paper presents ways to increase the wear and corrosion resistance of steel parts by chemical and thermal treatment methods. Comprehensive studies of the structure and properties of St3 steel samples were carried out after simultaneous complex saturation with boron and nickel, boron and tungsten from saturating coatings based on boron carbide. Both compounds of these elements (oxides, carbides, borides) and pure metals were used as suppliers of nickel and tungsten. Studies have shown that multicomponent saturation processes make it possible to form a multiphase structure of a surface layer with a complex of useful properties. Moreover, by chemical-thermal treatment it is possible to obtain such a combination of properties of the hardened product, which cannot be obtained by other methods.


Author(s):  
M. Szota ◽  
A. Łukaszewicz ◽  
A. Bukowska

Purpose: The paper presents the results of mechanical activation of the surface on oxide layer thickness after heat treatment of TU6Al14V ELI alloy. Design/methodology/approach: Specimens were made from 5 mm diameter rod cut into semicircular slices. The samples were mechanically activated throughout mechanical treatment of the surface: one sandblasted with glass beads during 5 minutes and other ground with sandpaper grit 40, 180, 220 and 800 during 7.5 and 15 minutes. Findings: Then microstructure of specimens etched with Kroll solution was observed using an optical microscope and roughness parameters of the surface were measured. Research limitations/implications: Afterwards heat treatment (550°C, 5 hours) was conducted, then roughness parameters and thickness of the oxide layer were measured by means of a scanning microscope. Practical implications: The conducted research showed up that mechanical activation of the surface which cause an increase of surface development results in greater thickness of the oxide layer which is formed during heat treatment. Nevertheless, mechanical activation that results in a decrease of surface development, such as polishing, results in a decrease of oxide layer thickness. Originality/value: The results of the research can be used to obtain the desired thickness of the oxide layer in the production of the elements that require increased wear and corrosion resistance.


2021 ◽  
Vol 6 (1 (114)) ◽  
pp. 72-80
Author(s):  
Oleksandr Danyleiko ◽  
Vitaliy Dzhemelinskyi ◽  
Dmytro Lesyk

A technique is presented for hardening metal products, in particular, the main tools (hammers) and cases of core drilling bits made of steel 30HGSA, using thermomechanical surface treatment according to a separate scheme. The method of combined laser thermomechanical hardening used in the study consists in the use of shot peening followed by laser heat treatment. Its use makes it possible to increase the operational properties of steel products, in particular, their wear and corrosion resistance. Based on the results of theoretical and experimental studies, the paper substantiates the features of dynamic surface plastic deformation for the analysis of impact during shot peening. The advantages of using laser hardening without surface melting are presented. Experimental research methods are proposed for determining the structural-phase composition, structure of the surface layer, hardness and microhardness of the hardened zones of steel 30HGSA. The range of rational modes of impact shot peening and thermal laser treatment has been determined. A device for testing samples for wear resistance has been developed. Methods of testing for wear and corrosion resistance of the surface of samples are proposed for assessing the tribological properties and contact interaction of materials under quasi-static and dynamic loading conditions. It is concluded that rational technological modes of hardening tools made of steel 30HGSA using combined laser thermomechanical treatment allow increasing the depth of the hardened layer by ~1.5 times compared to laser heat treatment. In addition, they provide the microhardness of the surface layer of ~5400 MPa, which is ~2.5 times higher than the microhardness of the base material


Alloy Digest ◽  
1961 ◽  
Vol 10 (7) ◽  

Abstract TANTUNG G is a cast nonferrous alloy containing tantalum or columbium carbide and having wear and corrosion resistance. It is used primarily for cutting tools. This datasheet provides information on composition, physical properties, hardness, and tensile properties. It also includes information on forming, heat treating, machining, and joining. Filing Code: Co-28. Producer or source: Vascoloy, Ramet Division.


Alloy Digest ◽  
2000 ◽  
Vol 49 (8) ◽  

Abstract Allegheny Ludlum Type 420 is a hardenable, straight-chromium stainless steel with wear and corrosion resistance. This datasheet provides information on composition, physical properties, hardness, and tensile properties. It also includes information on corrosion resistance as well as forming, heat treating, and machining. Filing Code: SS-801. Producer or source: Allegheny Ludlum Corporation.


Alloy Digest ◽  
2005 ◽  
Vol 54 (4) ◽  

Abstract Nirosta 4031 (Type 420) is a martensitic grade of stainless steel that is heat treatable and has wear and corrosion resistance. It is predominately used in the quenched-and-tempered condition. Typical applications are blades and shears for all types of cutting. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on corrosion resistance as well as heat treating, machining, and joining. Filing Code: SS-925. Producer or source: ThyssenKrupp Nirosta GmbH.


2021 ◽  
Vol 57 (4) ◽  
pp. 333-342
Author(s):  
Trung Huu Nguyen ◽  
Tran Nguyen Minh An ◽  
Mahboob Alam ◽  
Duc Hoai Tran ◽  
Nghi Tran ◽  
...  

The goal of the research is to develop an experimental mathematical model of pan coating process effect on the biodegradable polymer and to determine optimal process parameters. The polymer solution was conducted with phosphated di-starch phosphate, polyvinyl alcohol, and polyacrylic acid and performed as material coating for the controlled-release urea fertilizer. The image analysis method has been used to determine the particle size distribution, Sauter mean diameter of the particle and layer thickness that is novel. The central composite rotatable design has been selected to determine the regression models of the process, which described the relationship between two objective variables as layer thickness, release time with angle of pan, spray flow, and coating time. The statistical analysis results indicate the fitness of model.


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