Microstructure and Mechanical Properties of Diffusion-Bonded CoCrNi-Based Medium-Entropy Alloy to DD5 Single-Crystal Superalloy Joint

This study focuses on the diffusion bonding of a CoCrNi-based medium-entropy alloy (MEA) to a DD5 single-crystal superalloy. The microstructure and mechanical properties of the joint diffusion-bonded at variable bonding temperatures were investigated. The formation of diffusion zone, mainly composed of the Ni3(Al, Ti)-type γ′ precipitates and Ni-rich MEA matrix, effectively guaranteed the reliable joining of MEA and DD5 substrates. As the bonding temperature increased, so did the width of the diffusion zone, and the interfacial microvoids significantly closed, representing the enhancement of interface bonding. Both tensile strength and elongation of the joint diffusion-bonded at 1110 °C were superior to those of the joints diffusion-bonded at low temperatures (1020, 1050, and 1080 °C), and the maximum tensile strength and elongation of 1045 MPa and 22.7% were obtained. However, elevated temperature produced an adverse effect that appeared as grain coarsening of the MEA substrate. The ductile fracture of the joint occurred in the MEA substrate (1110 °C), whereas the tensile strength was lower than that of the MEA before diffusion bonding (approximately 1.3 GPa).

Effect of ultrasonic surface deep rolling combined with oxygen boost diffusion treatment on fatigue properties of pure titanium

Ultrasonic surface deep rolling (USDR), oxygen boost diffusion (OBD), and their combination (USDR-OBD) were all used to improve the surface hardening of pure titanium. The microstructure, microhardness, and fatigue life of pure titanium treated by USDR, OBD, and USDR-OBD methods were analyzed. USDR treatment induced a severe deformation area, while OBD treatment produced a brittle oxygen diffusion zone. The USDR-OBD treated samples approached the highest hardness in comparison with other treated samples. The fatigue lives of USDR treated samples were improved, which was due to the high compressive residual stress and refined grains. However, the fatigue lives of both OBD treated samples and USDR-OBD treated samples were decreased due to premature crack initiation and rapid propagation in the oxygen diffusion zone. Finally, the fatigue fracture mechanisms of different samples were proposed.

Investigation of the Influence of Ultrasound Action on Diffusion Processes in an Explosion-Welded Bimetal System Cu-Al during Heat Treatment

The influence of ultrasound on the main regularities of the formation and growth of the diffusion zone at the interlayer boundary of an explosion-welded layered composite material of Al-Cu systems is investigated. It is proved that the effect of ultrasound contributes to the reduction of the latent period of the nucleation of intermetallic phases at the interlayer boundary, lowers the temperature of the beginning of the eutectic transformation (by about 10 ° C), but at the same time does not affect the phase composition of the diffusion zone as a result of homogeneous reactions at the boundary of contact of solids. It has been established that the thickness of the diffusion zone, with the duration of the supplied acoustic vibrations, ensures the absence of cracks in the diffusion zone, leading to delamination of the material, increases by 30-40% at a fixed temperature of intense diffusion.

Formation of the Diffusion Zone in Explosion Welded Composite Cr20Ni80 - AD1 at Liquid-Phase Interaction

The paper presents the investigation on the structure, chemical and phase composition of the diffusion coating formed during the liquid-phase heat treatment in the explosion-welded Cr20Ni80 + AD1 bimetal. It is shown that the coating structure consists of NiAl3, CrAl7, Ni2Al3 intermetallic inclusions, as well as a metastable ternary compound – τ2-phase (Al77.5Cr12.5Ni10) of different dispersion and morphology. There are no crystallization defects in the coating structure.

Study of titanium oxidation kinetics at temperature above polymorphic transformation

The object of research is the analytical description of the phenomena in the near-surface layer, which are caused by the interaction of titanium with oxygen at high temperatures. These are temperatures that exceed the polymorphic transformation of the metal. High-temperature oxidation gives titanium products unique performance properties. Of course, such characteristics are determined, first of all, by the state of the near-surface layer. Therefore, an understanding of oxidation processes will make it possible to predict the state of the near-surface layer after heat treatment. However, to date, no unified approach has been created to describe the mechanism and kinetics of high-temperature oxidation of titanium in the near-surface layer. Indeed, most of the existing approaches make it possible to predict the nature of oxidation in the bulk of the metal. Some scientific papers describe the kinetics of oxidation, taking into account only the formation and growth of oxide layers. However, simultaneously with oxide formation, a diffusion zone is formed, which significantly affects the kinetics. Therefore, today one of the most problematic areas of high-temperature titanium oxidation is the description of the processes that take place in the near-surface layer. In this work, to describe the kinetics of high-temperature oxidation of titanium, in addition to the formation and growth of the oxide layer, the formation and growth of the diffusion zone is taken into account. In the diffusion zone, under the influence of structural phase transformations, solid solutions of oxygen are formed in the alpha and beta phases. This approach made it possible to take into account additional factors and thereby more accurately describe the processes of high-temperature oxidation of titanium. As a result of the calculations, the thickness of the oxide layer of the diffusion zone is given depending on the oxygen concentration and the duration of treatment. And also the dependences of the kinetics of displacement of the boundary of the oxide-diffusion layer are given and a system of equations for calculating the ratio of the formed phase components is developed. Thanks to the proposed analytical approach, it will be possible to calculate the sizes of interphase boundaries on the basis of temperature-time parameters and oxygen concentration and thereby form a hardened near-surface layer with certain functional properties

INFLUENCE OF ELECTRIC TRANSFER ON DIFFUSION KINETICS IN A BIMETALLIC COMPOSITE OF THE CU - AL SYSTEM

The effect of electrotransfer on the kinetics of growth of the diffusion zone during heat treatment of an explosion-welded bimetallic layered composite of the Cu-Al system has been investigated. It is shown that passing an electric current can accelerate the growth of the diffusion layer by up to 30% at short (up to ≈ 60 ÷ 90 minutes) exposures.

Microstructure Development of an Electroplating Coated Nickel-Base SC Superalloy in Oxidation Processes—Simulation Results

In this paper; a diffusion kinetic model was applied to simulate the microstructure development in a MCrAlY-superalloy system at high temperatures. Both simulation and experimental results showed that γ+γ’ microstructure was obtained in the coatings due to Al depletion after oxidation. With the help of the modelling; the mechanism of the formation of the diffusion zones in the single crystal (SC) superalloy can be also analyzed. The results revealed that the inward diffusion of Al from coating affected the depth of secondary reaction zone (SRZ) with the precipitation of TCP phases while the depth of inter-diffusion zone (IDZ) was decided by the inward diffusion of Cr.