Jurnal Energi Dan Manufaktur
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Published By Universitas Udayana

2541-5328, 2302-5255

2020 ◽  
Vol 13 (2) ◽  
pp. 63
Author(s):  
Muhammad Ibrahim ◽  
Iman Dirja ◽  
Viktor Naubnome

This study aims to realize the manufacturing of a prototype design of a pico-hydro power plant, which is expected to be a science of study and a reference for students at the University of Singaperbangsa Karawang in particular and Indonesian students in general, as well as monitoring the performance test of the prototype of pico-hydro power plant that is used as an electricity needs for lighting. The design and manufacture of this prototype require several supporting components: a). Pressure gauge; b). Pelton type turbines; c). Tacho Meter; d). Single-phase Ac generator; e). Avometer; f). Energy saving LED lamp. Pico-hydro power plant prototype testing is carried out by measuring the voltage generated by the generator, tested at no load and given a load using variations of 55%, 70%, 85%, 100% valve openings. Based on the results of the performance test, the pico-hydro power plant can work well. That matter can be seen from the largest flow valve opening which results in a high water flow rate, so that it can rotate the turbine quickly. The flow rate greatly affects the generator rotation. No-load test results, the largest voltage of 90 volts is obtained when using 100% valve opening, with the output producing an air flow of 0.0017 m3 / s, rotation (N1) 136 rpm, rotation (N2) 979 rpm. The results with the load, the largest voltage of 60 volts is obtained when using 100% valve openings, with the output producing rotation (N1) 133 rpm, rotation (N2) 957 rpm, and current 0.13 A when supplying the 4 LED lamps type of 3 watts with litting up brightly.


2020 ◽  
Vol 13 (2) ◽  
pp. 70
Author(s):  
FA. Rusdi Sambada ◽  
Fidelis Ananta

The joint for two different materials (AA5052 and AA6061) can be done by the Dissimilar Friction Stir Welding (DFSW) process. Therefore, this study was conducted to analyze the mechanical properties of dissimilar welding joints. In this study the DFSW process uses a tool with a shoulder Ø 17.8 mm and a cylindrical pin Ø 5 mm. FSW blocking is done on conventional milling machines with 1300 rpm, 1950 rpm and 2850 rpm tool rotation variations, while the welding speed variations are 43 mm / min, 130 mm / min and 240 mm / min. The results of mechanical properties testing showed the highest hardness value obtained was 55.3 HBN at 1300 rpm with 240 mm / min feeding, the highest tensile strength occurred for 1300 rpm and 240 mm / min feeding at 123.51 MPa. The fracture of the tensile test results generally occurs in the HAZ area and the AA5052 base metal Nugget. Investigation results show that the DFSW connection of aluminum alloy material AA 6061 and AA 5052 adapt is well connected, but in terms of general strength the tensile strength of the joint (HAZ and Nugget) is smaller than the tensile strength of the base metal. This DFSW connection adaptation is applied to connections that do not accept load or tensile strength due to the load received by the connection not to exceed the maximum tensile strength of base metal AA 5052


2020 ◽  
Vol 13 (2) ◽  
pp. 82
Author(s):  
Wahyu Ferdiana Octavian ◽  
Rahmat Hidayat ◽  
Lela Nurpulaela

Batteries and solar panels are 2 device capable of converting sunlight into unidirectional electrical energy. The power of the energy stored from the battery can be converted into AC or DC current. A canopy umbrella covered with solar panel elements can be used as a mobile phone charger center as well as a place to relax. Umbrella which are a source of DC electrical energy are desaigned to follow existing products in the market with additional modifications in the form of new renewable energy (EBT) or by another nama environmentally friendly energy. This tool is named as umbrella energy, with the use of solar panels used at 90 Wp (Wattpeak), it can produce an average output power of 28.49 W hour. The system will generate maximum power for charging to the battery in 1 day of 227.99.


2020 ◽  
Vol 13 (2) ◽  
pp. 59
Author(s):  
Made Sucipta ◽  
Ida Bagus Oka Jeve ◽  
Ketut Astawa

Performance testing of water-cooled chiller integrated with a heat recovery system has been carried out at a hotel in Bali. After commissioning, testing is carried out for 2 days to determine the readiness of the components in operation. The coefficient of performance which is the reference in this study is used to determine the performance of the system with a capacity of 275 tons of refrigeration which is divided into the coefficient of performance of the refrigeration system and the coefficient of performance of the total integrated system. Data was collected with 8 hour intervals starting at 06.00, 14.00, and 22.00 Wita every day. This condition is based on the prediction of the cycle of changes in energy use in the hotel, which includes breakfast, hotel check-in and bedtime. From the research results, it was found that with the condition and situation of the hotel were not measured properly and the occupancy rate of the hotel which was not yet maximal resulted in a greater refrigeration capacity on the second day, but this was also followed by a large demand for compressor power. Although in the end the coefficient of performance was slightly larger than day 1. It was also found that the greatest need for heat transfer rate is required at 22.00 Wita during the 2-day test. This is possibly due to the need for hot water for hotel guests to shower at night. In general, an increase in the coefficient of performance is still possible if there is an increase in hotel occupancy rates.


2020 ◽  
Vol 13 (2) ◽  
pp. 54
Author(s):  
Yoga Arob Wicaksono ◽  
Sudarno . ◽  
Nanang Suffiadi Akhmad

The performance of heat transfer on a car radiator can be improved by using nanofluids as working fluids. In this study analyzes the of heat transfer performance of Al2O3/water nanofluids that pass through cylindrical pipes in 3D using the CFD simulation method for single phase approach. This research studied the effect of nanofluid concentration  0.1, 0.5, 1 and 1.5% on the heat transfer coefficient. The Reynolds number is varied between 9000 to 23000 and the ambient temperature is constant. The results showed that 1.5% Al2O3/water nanofluid increasing heat transfer coefficient up to 5.7% compared to base fluid.


2020 ◽  
Vol 13 (2) ◽  
pp. 49
Author(s):  
Muhammad Arsyad Suyuti ◽  
Apollo . ◽  
Muhammad Iswar ◽  
Rusdi Nur

The joint for two different materials (AA5052 and AA6061) can be done by the Dissimilar Friction Stir Welding (DFSW) process. Therefore, this study was conducted to analyze the mechanical properties of dissimilar welding joints. In this study the DFSW process uses a tool with a shoulder Ø 17.8 mm and a cylindrical pin Ø 5 mm. FSW blocking is done on conventional milling machines with 1300 rpm, 1950 rpm and 2850 rpm tool rotation variations, while the welding speed variations are 43 mm / min, 130 mm / min and 240 mm / min. The results of mechanical properties testing showed the highest hardness value obtained was 55.3 HBN at 1300 rpm with 240 mm / min feeding, the highest tensile strength occurred for 1300 rpm and 240 mm / min feeding at 123.51 MPa. The fracture of the tensile test results generally occurs in the HAZ area and the AA5052 base metal Nugget. Investigation results show that the DFSW connection of aluminum alloy material AA 6061 and AA 5052 adapt is well connected, but in terms of general strength the tensile strength of the joint (HAZ and Nugget) is smaller than the tensile strength of the base metal. This DFSW connection adaptation is applied to connections that do not accept load or tensile strength due to the load received by the connection not to exceed the maximum tensile strength of base metal AA 5052  


2020 ◽  
Vol 13 (2) ◽  
pp. 77
Author(s):  
I Made Dwi Budiana Penindra ◽  
I Made Gatot Karohika

The Faculty of Engineering, Udayana University is one of the faculties in Udayana University. The Faculty of Engineering has 5 departments that have a lot of interest. Currently, the Faculty of Engineering is preparing to support Udayana University in obtaining the Asean University Network - Quality Assurance (AUN-QA) certification which is targeted for a visitation in 2021. One of the supporters in obtaining this certification is that the Faculty of Engineering must have a performance measurement system. In this research using an integrated performance measurement system that designed through the Malcolm Baldrige Criteria For Performance Excellent (Education Criteria) approach which is integrated with several methods, namely IPMS in determining the Key Performance Indicator (KPI) which becomes a determining indicator of later performance. assisted by using the Analytical Hierarchy Process (AHP) method in giving the weight of each KPI. After the KPI has a weight, then a comprehensive scoring is carried out using the Objectives Matrix (OMAX) method so that an index number per period is generated which is the reference for the level of performance of the department, as well as a Traffic Light System (TLS) to find out which KPIs require improvement based on color. With the creation of an integrated performance measurement system, it is hoped that the Faculty of Engineering can make continuous improvements. The results showed that the Performance Indicator from the Faculty of Engineering in this period was 427.19 with 24 KPIs being measured. The Performance Indicator shows that the overall performance of the Faculty of Engineering is above average (300). Only 2 categories are in the red zone of 21%, namely Student Criteria (KPI 1 and KPI 4) and Management Criteria (KPI 18, KPI 19, and KPI 20). In the following year, the Faculty of Engineering must focus on the five KPIs so that later they can improve performance.


2020 ◽  
Vol 13 (1) ◽  
pp. 8
Author(s):  
Adinda Ayuning Amri ◽  
Mokhammad Nuruddin ◽  
Risse Entikaria Rachmanita

Kompor surya tipe parabola silinder berbentuk setengah tabung dengan ukuran diameter 43 cm x 63 cm, memiliki variasi bahan absorber yaitu alumunium, tembaga dan kuningan dengan ukuran diameter 41 cm x 61 cm dan ketebalan 0,02 mm. Pemilihan bahan yang digunakan terdapat pada nilai konduktivitas bahan. Uji performa dilakukan selama 6 hari mulai pukul 10:00- 14:00 atau selama 240 menit, meliputi pengukuran radiasi matahari, suhu air, suhu absorber dan suhu lingkungan. Pengujian dilakukan di Gedung Teknik Politeknik Negeri Jember. Data hasil pengukuran digunakan untuk menghitung daya masak, daya masak standart dan efisiensi kompor surya. Suhu tertinggi air pemasakan terdapat pada kompor surya bahan absorber kuningan pada pengujian ke-5 sebesar 80,25 oC pukul 12:20, daya masak tertinggi pada pengujian hari ke-4 kompor surya bahan absorber aluminium yaitu sebesar 18,46 W, efisiensi kompor tertinggi terdapat pada kompor bahan alumunium pada pengujian pertama sebesar 25,57% pukul 13:10 WIB. Nilai efisiensi yang dihasilkan dipengaruhi radiasi matahari, beda suhu awal dan akhir serta lama waktu dalam proses pemasakan. Cylindrical parabolic solar cooker has a half-tube shaped with a diameter of 43 cm x 63 cm, has a variety of absorber materials, that is aluminum, copper and brass with a diameter of 41 cm x 61 cm and a thickness of 0.02 mm. The choice of material used for the conductivity value of the material. Performance tests are carried out for 6 days starting at 10:00 - 14:00 or for 240 minutes, including measurements of solar radiation, water temperature, absorber temperature and ambient temperature. The test was conducted at the Engineering Building in Politeknik Negeri Jember. Measurement data is used to calculate cooking power, standard cooking power and solar cooker efficiency. The highest temperature of cooking water is on the brass stove with absorber brass material at the fifth test of 80.25 oC at 12:20, the highest cooking power on the 4th day of the aluminum solar cooker absorber material that is equal to 18.46 W, the highest cooker efficiency found on the aluminum material cooker in the first test of 25.57% at 13:10 WIB. The resulting efficiency is influenced by solar radiation, the difference between the initial and final temperatures and the length of time in the cooking process.


2020 ◽  
Vol 13 (1) ◽  
pp. 1
Author(s):  
Ari Kabul Paminto ◽  
Rudy Surya Sitorus ◽  
Rizki Firmansyah ◽  
Nurus Sahari Laili
Keyword(s):  

Pertumbuhan industri pulp dan kertas diproyeksi akan mengalami perkembangan yang signifikan. Menurut asosiasi industri, pertumbuhan itu antara lain karena terdorong oleh peningkatan permintaan dan produksi seiring dengan beroperasinya beberapa pabrik baru. Industri pulp dan kertas memberikan sumbangan yang cukup besar terhadap PDB (Produk Domestik Bruto) mencapai 101,76 triliun rupiah (harga berlaku). Sumber energi utama industri ini meliputi energi panas dalam bentuk steam dan energi listrik. Dari keseluruhan proses, penggunaan energi panas mencapai 70-80% dari total energi yang dikonsumsi, dimana sebagian besar energi digunakan di proses pulping dan pengeringan. Steam dapat dibangkitkan dari black liquor dan bahan bakar lainnya seperti batubara, minyak, gas dan biomassa. Kebutuhan energi industri pulp dan kertas akan meningkat rata-rata 2,49% per tahun dari 108,5 juta SBM pada tahun 2018 menjadi 135,4 juta SBM pada tahun 2027, sehingga termasuk industri dengan konsumsi energi yang cukup besar. Sehingga perlu adanya inovasi penggunaan teknologi dengan efisiensi tinggi sehingga mengurangi penggunaan energi. Sampai saat ini lindi hitam (black liquor) dari pabrik pulp dan kertas di Indonesia pada umumnya belum dimanfaatkan secara optimal sebagai bahan bakar boiler. Upaya pemanfaatan black liquor dan penerapan teknologi yang efisien di industri pulp dan kertas mampu membantu mengurangi ketergantungan pada bahan bakar fosil serta mengurangi emisi dari bahan bakar fosil. Dengan skenario efisiensi energi, kebutuhan energi industri pulp dan kertas akan menurun sebesar 12,5% pada tahun 2027. Potensi penghematan energi industri pulp dan kertas mulai tahun 2023 sebanyak 8,4 juta SBM dan menjadi 16,9 juta SBM pada tahun 2027. Besar peluang penghematan dan reduksi emisi bervariasi dan bergantung pada berbagai faktor, antara lain tingkat efisiensi proses dan teknologi yang telah diimplementasikan di industri tersebut.


2020 ◽  
Vol 13 (1) ◽  
Author(s):  
Haris Dwi Armyanto ◽  
Dwi Djumhariyanto ◽  
Santoso Mulyadi

CV.X merupakan salah satu perusahaan pengolahan sarden yang terletak di Banyuwangi. Pada proses produksi di perusahaan masih ditemukan beberapa pemborosan (waste). Untuk mengurangi pemborosan yang terjadi digunakan pendekatan lean manufacturing dengan metode Value Stream Mapping (VSM) untuk pemetaan aliran produksi dan aliran informasi terhadap proses produksi dari awal bahan baku hingga produk jadi dan dikirim ke konsumen, serta analisis dengan metode Failure Mode and Effects Analysis (FMEA) untuk mengetahui penyebab kegagalan proses yang paling prioritas dan perlu dilakukan perbaikan dengan segera. Identifikasi pemborosan diawali dengan penggambaran current state map, lalu dilakukan analisis pemborosan ke dalam kategori 7 pemborosan [1]. Pada analsis tersebut ditemukan 3 jenis pemborosan yaitu waiting time, unnecessary inventory dan defect (kembung). Setelah itu dilakukan analisis akar penyebab timbulnya pemborosan menggunakan fishbone diagram, dan analis FMEA untuk mengetahui nilai RPN tertinggi yang selanjutnya akan menjadi prioritas pemberian usulan perbaikan yang tepat dan sesuai dengan masalah dan kondisi proses produksi sarden 125g di CV.X. Rekomendasi perbaikan yang diberikan terhadap pemborosan dengan nilai RPN tertinggi antara lain Menambahkan mesin pencuci produk untuk mengurangi penumpukan produk dan waktu tunggu yang ada sehingga pemborosan waiting time dan unnecessary inventory dapat berkurang, mengganti sarung tangan kain dengan lateks, serta menjaga kebersihan nampan ikan. CV.X is a sardine processing company located in Banyuwangi. In the company production process there are some wastes. To reduce the waste that occurs, lean manufacturing approach using Value Stream Mapping (VSM) method is used to map the production flow and information flow to the production process from the beginning of the raw material to the finished product and sent to consumers, as well as analysis using the Failure Mode and Effects Analysis (FMEA) method. ) to find out what causes the most priority process failures and needs immediate improvement. Waste identification is preceded by a depiction of the current state map, then waste analysis is conducted into category 7 waste. In this analysis, there are 3 types of waste, which are waiting time, unnecessary inventory and defects. After that an analysis of the root causes of waste occurs using fishbone diagrams, and FMEA analysts to find out the highest RPN value which will then be prioritized for giving recommendations for an appropriate improvement and in accordance with the problems and conditions of the 125g sardine production process in CV.X. Improvement recommendations given for waste with the highest RPN value include adding a product washer to reduce product buildup and waiting times so that waiting time and unnecessary inventory waste can be reduced, replacing cloth gloves with latex, and keeping the fish tray clean.


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