scholarly journals Comparative Study of High-Chromium Cast Iron Coatings Modified with WC-W2C/Co+B4C+Ni/Al Complexes and Cr3C2/PG-US25 Ceramet

2019 ◽  
Vol 7 (2) ◽  
pp. 16-22
2021 ◽  
Vol 406 ◽  
pp. 334-347
Author(s):  
Khedidja Bouhamla ◽  
Amel Gharbi ◽  
Oualid Ghelloudj ◽  
Ali Hadji ◽  
Maouche Hichem ◽  
...  

Various facilities are used in mineral processing to prepare raw material. Practically, two types of balls are used, cast balls and forged balls. They are respectively made from high chromium cast iron and forged steel and are supplied in different sizes and chemical compositions. The cast and forged balls have different microstructures and consequently display dissimilar wear behavior. The target aimed in this work is to achieve a comparative study taking into account the type of microstructure, mechanical properties, and wear behavior of these two kinds of materials. Specimens have undergone chemical, metallographic and XRD characterizations. Subsequently, these samples were subjected to hardness measurements, abrasion and friction tests in order to evaluate their wear behaviour. Tribological tests, under unlubricated environment, are carried out on both types of grinding balls in order to study the wear system. Corrosion tests are also performed on forged steel and high chromium cast iron ball samples. The obtained results reveal a large difference in terms of chemical composition and microstructural components. Chromium cast iron balls are more resistant to friction, whereas forged balls are more resistant to abrasion. Additionally, the corrosion tests reveal a narrow discrepancy in corrosion behaviour between the studied materials.


Wear ◽  
1990 ◽  
Vol 135 (2) ◽  
pp. 217-226 ◽  
Author(s):  
Tong Jian-Min ◽  
Zhou Yi-Zhong ◽  
Shen Tian-Yi ◽  
Deng Hai-Jin

2010 ◽  
Vol 150-151 ◽  
pp. 1054-1057
Author(s):  
Song Min Zhang ◽  
Liu Jie Xu

The components in slurry pump suffer serious corrosion and abrasion in the phosphorus fertilizer manufacturing process because they undergo corrosion of H3PO4 medium and impact of particles at the same time. Presently, High chromium cast irons are often used to produce the components in slurry pump. In order to reveal the corrosive law, the corrosion properties of high chromium cast iron with 26wt.%Cr content (Cr26) were tested under different H3PO4 medium concentration conditions. Using back-propagation (BP) neural network, the non-linear relationship between the corrosion weight losses (W) and H3PO4 concentration, corrosion time (C, t) is established on the base of the dealing with experimental data. The results show that the well-trained BP neural network can predict the wear weight loss precisely according to H3PO4 concentration and corrosion time. The prediction results reveal that corrosion weight loss rises linearly with increasing corrosion time. The H3PO4 concentration has obvious effect on corrosion property. When H3PO4 concentration is lower than about 0.5mol/L, high chromium cast iron has well resistance to H3PO4 corrosion. However, the corrosion resistance of high chromium cast iron rapidly decreases when the H3PO4 concentration exceed about 0.8 mol/L. It is suggest the high chromium cast iron be used under the condition of H3PO4 concentration of lower 0.8 mol/L.


Materials ◽  
2018 ◽  
Vol 11 (11) ◽  
pp. 2220 ◽  
Author(s):  
Haiyang Lv ◽  
Rongfeng Zhou ◽  
Lu Li ◽  
Haitao Ni ◽  
Jiang Zhu ◽  
...  

The effect of electric current pulse on the microstructure and corrosion resistance of hypereutectic high chromium cast iron was explored. The morphology of carbides in solidification microstructure was observed by an optical microscope and a scanning electron microscope and the composition was determined by an electron probe micro-analyzer. The microhardness of primary carbides and corrosion resistance of samples were also compared. Under the active of electric current pulse, the microstructure of hypereutectic high chromium cast iron was homogenized and its performance improved accordingly. On treatment by electric current, the morphology of primary carbides changed from thick long rods to hexagonal blocks or granular structures. The interlayer spacing of eutectic carbide decreased from ~26.3 μm to ~17.8 μm. Size statistics showed that the average diameter of primary carbide decreased from ~220 μm to ~60 μm. As a result, microhardness increased from 1412 HV to 1511 HV. No obvious microcrack propagation was found at the microindentation sites. The average length of microcracks decreased from ~20.7 μm to ~5.7 μm. Furthermore, corrosion resistance was remarkably enhanced. The average corrosion rate decreased from 2.65 mg/cm2·h to 1.74 mg/cm2·h after pulse current treatment.


2009 ◽  
Vol 50 (9) ◽  
pp. 2253-2258 ◽  
Author(s):  
Kaoru Yamamoto ◽  
Mitsuo Hashimoto ◽  
Nobuya Sasaguri ◽  
Yasuhiro Matsubara

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