scholarly journals PENENTUAN PARAMETER EMBOSSING KULIT SINTETIS PVC DENGAN MENGGUNAKAN HIGH FREQUENCY WELDING SHENZEN HIPOWER

2018 ◽  
Vol 5 (2) ◽  
Author(s):  
Hanky Fransiscus ◽  
Cyntiarani Karyoko Karyoko ◽  
Bagus Made Arthaya

Industri kreatif memiliki kontribusi yang besar bagi perekonomian Indonesia, membuka lapangan kerja baru, serta memperkuat citra dan identitas bangsa. Salah satu bagian dari industri kreatif adalah pengrajin kulit. Produk yang dihasilkan oleh pengrajin cukup bervariasi, seperti dompet, sepatu, tas, dll. Material kulit yang digunakan berupa kulit asli atau kulit sintetis. Salah satu proses dalam menghasilkan produk-produk tersebut adalah embossing untuk membentuk pola hias atau merk. Embossing dapat dilakukan dengan dengan high frequency welding. High frequency welding merupakan penyatuan material dengan menggunakan energi elektromagnetik frekuensi tinggi untuk menghasilkan panas pada material polar sehingga meleleh dan menghasilkan bentuk seperti yang diinginkan setelah proses pendinginan. Laboratorium Proses Produksi Program Studi Teknik Industri memiliki mesin high frequency welding yang dapat digunakan sebagai materi praktikum serta membantu pengrajin kulit kota Bandung, khususnya pengrajin kulit Cibaduyut untuk menghasilkan emboss yang baik. Embossing kulit sintetis dan kulit asli memerlukan parameter proses yang berbeda, hal ini disebabkan sifat fisik setiap jenis kulit. Oleh karena itu diteliti parameter yang tepat untuk menghasilkan emboss kulit sintetis. Penelitian ini menggunakan kulit sintetis yang terbuat dari PVC (Polivinil Klorida). Cetakan yang digunakan merupakan cetakan sederhana berbentuk 2 lingkaran, yaitu lingkaran dalam dan lingkaran luar. Parameter yang diteliti terdiri dari 2 parameter, yaitu suhu dan waktu pengelasan. Eksperimen dilakukan dengan 3 level suhu, yaitu 140°C, 160°C, dan 170°C sedangkan waktu pengelasan dilakukan dengan 3 level yaitu 3 detik, 7 detik, dan 10 detik. Response dari eksperimen ini adalah jari-jari dalam dan jari-jari luar emboss. Hasil proses embossing dipindai dengan menggunakan 3D Scanner dan kemudian dilakukan pengukuran dengan menggunakan perangkat lunak reverse engineering. Pengaruh dari kedua faktor dan interaksinya diketahui dengan menggunakan ANOVA. Pairwise comparison dilakukan dengan menggunakan Tukey’s method. Hasil yang diperoleh adalah suhu mempengaruhi response. Berdasarkan percobaan yang dilakukan hasil embossing dengan suhu sebesar 170oC lebih baik daripada 140oC atau 160oC. Kata kunci: high frequency welding, design of experiment, kulit sintetis, pvc

2014 ◽  
Vol 705 ◽  
pp. 164-168
Author(s):  
Sang Wook Park ◽  
Hee Young Maeng ◽  
Ju Wook Park

Recently, automatic 3D scanning devices are commonly researched and developed for better productivity of the reverse engineering fields. In this paper, a 3D scanner utilizing a spherical coordinate system was designed and analyzed using FEM analysis. The system was designed for optimal performance, high precision, minimal deflection, and speed of data collection. FEM analysis allowed us to properly design the system to achieve these goals, with focus on the deflection of the cantilever arm. Results of the FEM analysis and figures showing the apparatus design are provided. Successive prototypes are shown to increase in overall performance and reliability through improved design and analysis.


Author(s):  
Abid Haleem ◽  
Mohd Javaid ◽  
Abhishek Goyal ◽  
Tarbiya Khanam

Product designing requires concept development tool like TRIZ to obtain innovative solutions. In this paper, we have applied available concept development and design tool to develop a relationship between the problem definitions, identified as per customer needs, and the design of the products physical parameters complying with the required specifications. Product development techniques like Reverse Engineering, Surface Modeling, and Rapid Prototyping technologies are employed to improve the existing design of a specific problem. These technologies are used for customization of product and are helpful for research and development purpose. In this paper, the outer body of an existing car is redesigned, and we have further created a prototype with improved aerodynamics and futuristic aesthetics. In this Additive Manufacturing (AM) process, Steinbichler 3D Scanner, Projet 3D printer and associated Scanning and printing software are used, by which redesign and associated development process of a car become easy in lesser time and cost.


2018 ◽  
Vol 178 ◽  
pp. 03004 ◽  
Author(s):  
Ioan Alexandru Popan ◽  
Nicolae Balc ◽  
Alina Popan ◽  
Alexandru Carean

The main objective of the paper consists in remanufacturing of a part, through Abrasive Water Jet Cutting, using a method of reverse engineering based on 3D scanning. The characteristics of this process, the equipment and the main applications are presented. The research starts with manufacturing of a master model made by CFRP. This master model is a complex part cut by abrasive water jet cutting. In scanning process was used the 3D Scanner Artec Space Spider and the point cloud was processed using Artec Studio 11 software. By using this new 3D model was manufactured a new part, with the same setup. The quality characteristics (accuracy and surface quality) of this part was compared with the master model. The paper presents the advantages and disadvantages of this reverse engineering method applied on abrasive water jet cutting process.


2021 ◽  
Author(s):  
Yipeng Zhang ◽  
Qiujing Lu ◽  
Tonmoy Monsoor ◽  
Shaun A Hussain ◽  
Joe X Qiao ◽  
...  

Intracranially-recorded interictal high-frequency oscillations (HFOs) have been proposed as a promising spatial biomarker of the epileptogenic zone. However, visual verification of HFOs is time-consuming and exhibits poor inter-rater reliability. Furthermore, no method is currently available to distinguish HFOs generated from the epileptogenic zone (epileptogenic HFOs: eHFOs) from those generated from other areas (non-epileptogenic HFOs: non-eHFOs). To address these issues, we constructed a deep learning (DL)-based algorithm using HFO events from chronic intracranial electroencephalogram (iEEG) data via subdural grids from 19 children with medication-resistant neocortical epilepsy to: 1) replicate human expert annotation of artifacts and HFOs with or without spikes, and 2) discover eHFOs by designing a novel weakly supervised model (HFOs from the resected brain regions are initially labeled as eHFOs, and those from the preserved brain regions as non-eHFOs). The "purification power" of DL is then used to automatically relabel the HFOs to distill eHFOs. Using 12,958 annotated HFO events from 19 patients, the model achieved 96.3% accuracy on artifact detection (F1 score = 96.8%) and 86.5% accuracy on classifying HFOs with or without spikes (F1 score = 80.8%) using patient-wise cross-validation. Based on the DL-based algorithm trained from 84,602 HFO events from nine patients who achieved seizure-freedom after resection, the majority of such DL-discovered eHFOs were found to be HFOs with spikes (78.6%, p < 0.001). While the resection ratio of detected HFOs (number of resected HFOs/number of detected HFOs) did not correlate significantly with post-operative seizure freedom (the area under the curve [AUC]=0.76, p=0.06), the resection ratio of eHFOs positively correlated with post-operative seizure freedom (AUC=0.87, p=0.01). We discovered that the eHFOs had a higher signal intensity associated with ripple (80-250 Hz) and fast ripple (250-500 Hz) bands at the HFO onset and with a lower frequency band throughout the event time window (the inverted T-shaped), compared to non-eHFOs. We then designed perturbations on the input of the trained model for non-eHFOs to determine the model's decision-making logic. The model probability significantly increased towards eHFOs by the artificial introduction of signals in the inverted T-shaped frequency bands (mean probability increase: 0.285, p < 0.001), and by the artificial insertion of spike-like signals into the time domain (mean probability increase: 0.452, p < 0.001). With this DL-based framework, we reliably replicated HFO classification tasks by human experts. Using a reverse engineering technique, we distinguished eHFOs from others and identified salient features of eHFOs that aligned with current knowledge.


2021 ◽  
Vol 56 ◽  
pp. 115-122
Author(s):  
V. G. Boiko ◽  

The paper considers an equivalent scheme of a thin-film electroluminescent emitter (TFELE), taking into account dielectric leaks, and proposes a criterion for the optimal choice of a dielectric in the structure to increase its efficiency. A calculation method is proposed for the optimal choice of material for dielectric films in an electroluminescent structure, taking into account their dielectric loss tangent. The algorithm for optimizing the parameters is based on the method of pairwise comparison of two dielectrics, provided that the charge flowing through the structure is constant or increased. The calculated data for materials are given in the form of a table according to the sequence of deterioration of their characteristics. The most attractive of the materials considered are PbTiO3, Ta2O5, Y2O3, as well as improved ceramics, which is confirmed by experiment. The possibility of applying the proposed model to explain the dependence of the luminosity of electroluminescent emitters on their excitation voltage is shown. A comparative analysis of the results of the calculation and experiment of the dependence of brightness on the applied voltage (B-V) for three types of TFELE based on a luminescent layer ZnS : Mn (0.5%) with a thickness of 0.6 μm, placed between two dielectric layers with a thickness of about 0.3- 0.35 μm with Ta2O5, Sm2O3 and Y2O3, respectively. It is established that the threshold luminescence excitation voltage correlates with the value of εE, and the maximum brightness with the value of εE / tg (δ). The table also shows the calculated characteristics of NdAlO3 and AlN films deposited by high-frequency magnetron sputtering. Higher brightness values can be expected from electroluminescent structures with such a dielectric than from structures with dielectric films with Sm2O3 and Y2O3. The results of such studies are presented in the form of a graph and table. This method can find practical application in the development of new materials and technologies for their production.


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