An Innovative Deployment Technique to Optimize Logging Conveyance and Improve Data Quality

2021 ◽  
Author(s):  
Mohamed Larbi Zeghlache ◽  
Hermawan Manuab Ida ◽  
Abderrahmane Benslimani ◽  
Rajesh Thatha

AbstractWireline logging in a complex well profile, such as extended reach drilling (ERD) wells, presents many challenges for conveyance and data quality. Traditional pipe conveyed logging (PCL) or coiled tubing (CT) are prohibitive in terms of rig time, operational complexity and cost. Alternatively, tractor conveyance is limited by the available force in long laterals. Tools and accessories create higher friction and might jeopardize tool position in the horizontal section. Consequently, both data quality and reaching total depth are compromised. This paper details an innovative deployment technique using oriented wheels to address these challenges.The new centralizing system, comprised of bespoke wheeled carriages, takes a holistic approach to tool conveyance, reducing drag while ensuring optimum sensor orientation. Tool position is achieved through management of tool center of gravity, relative to the wheel axes. The idea of "centralizing by decentralizing" uses the wheeled carriages instead of bow spring centralizers. An eccentered counterweight is included to ensure the proper orientation of the logging sensors.In addition to improving data quality with proper centralization, the wheels minimize friction and the required force to push the toolstring when combined with a tractor. This enables the toolstring to safely and efficiently reach the well bottom and avoid multiple attempts and associated downhole failures. In the planning phase, calibrated software simulation parameters for this technique help to predict free-fall depth and required tractoring force.The wheeled carriages were deployed in an ERD well for cement evaluation across a 9-5/8" casing and could reach a world record of 85° by gravity. The reduced friction and optimized tool position resulted in higher tractor force margins; and so a net gain in the overall tractoring distance. Also, the low drag and surface tension enabled a sufficient pull capacity with a minimum drive combination. For data acquisition, this deployment enabled a minimum eccentricity, resulting in better cement evaluation data quality and reduced uncertainty related to interpretation. In addition to these benefits, a tangible and direct savings of rig time has improved safety, operational efficiency and well delivery KPIs. Oriented wheels with tractors were deployed in other challenging environments and showed consistent and reliable results.This innovative technique can be deployed in both open-hole and cased-hole with fitted design depending on the borehole size, well profile and complexity of the toolstring configuration.

2021 ◽  
Vol 8 (1) ◽  
Author(s):  
Ikbal Taleb ◽  
Mohamed Adel Serhani ◽  
Chafik Bouhaddioui ◽  
Rachida Dssouli

AbstractBig Data is an essential research area for governments, institutions, and private agencies to support their analytics decisions. Big Data refers to all about data, how it is collected, processed, and analyzed to generate value-added data-driven insights and decisions. Degradation in Data Quality may result in unpredictable consequences. In this case, confidence and worthiness in the data and its source are lost. In the Big Data context, data characteristics, such as volume, multi-heterogeneous data sources, and fast data generation, increase the risk of quality degradation and require efficient mechanisms to check data worthiness. However, ensuring Big Data Quality (BDQ) is a very costly and time-consuming process, since excessive computing resources are required. Maintaining Quality through the Big Data lifecycle requires quality profiling and verification before its processing decision. A BDQ Management Framework for enhancing the pre-processing activities while strengthening data control is proposed. The proposed framework uses a new concept called Big Data Quality Profile. This concept captures quality outline, requirements, attributes, dimensions, scores, and rules. Using Big Data profiling and sampling components of the framework, a faster and efficient data quality estimation is initiated before and after an intermediate pre-processing phase. The exploratory profiling component of the framework plays an initial role in quality profiling; it uses a set of predefined quality metrics to evaluate important data quality dimensions. It generates quality rules by applying various pre-processing activities and their related functions. These rules mainly aim at the Data Quality Profile and result in quality scores for the selected quality attributes. The framework implementation and dataflow management across various quality management processes have been discussed, further some ongoing work on framework evaluation and deployment to support quality evaluation decisions conclude the paper.


2021 ◽  
Author(s):  
Laurie S. Duthie ◽  
Hussain A. Saiood ◽  
Abdulaziz A. Al-Anizi ◽  
Norman B. Moore ◽  
Carol Correia

Abstract Successful reservoir surveillance and production monitoring is a key component for effectively managing any field production strategy. For production logging in openhole horizontal extended reach wells (ERWs), the challenges are formidable and extensive; logging these extreme lengths in a cased hole would be difficult enough, but are considerably exaggerated in the openhole condition. A coiled tubing (CT) logging run in open hole must also contend with increased frictional forces, high dogleg severity, a quicker onset of helical buckling and early lockup. The challenge to effectively log these ERWs is further complicated by constraints in the completion where electrical submersible pumps (ESPs) are installed including a 2.4" bypass section. Although hydraulically powered coiled tubing tractors already existed, a slim CT tractor with real-time logging capabilities was not available in the market. In partnership with a specialist CT tractor manufacturer, a slim logging CT tractor was designed and built to meet the exceptional demands to pull the CT to target depth. The tractor is 100% hydraulically powered, with no electrical power allowing for uninterrupted logging during tractoring. The tractor is powered by the differential pressure from the bore of the CT to the wellbore, and is operated by a pre-set pump rate from surface. Developed to improve the low coverage in open hole ERW logging jobs, the tractor underwent extensive factory testing before being deployed to the field. The tractor was rigged up on location with the production logging tool and ran in hole. Once the coil tubing locked up, the tractor was activated and pulled the coil to cover over 90% of the open hole section delivering a pulling force of up to 3,200 lb. Real-time production logging was conducted simultaneously with the tractor activated, flowing and shut-in passes were completed to successfully capture the zonal inflow profile. Real-time logging with the tractor is logistically efficient and allows instantaneous decision making to repeat passes for improved data quality. The new slim logging tractor is the world's slimmest most compact, and the first of its kind CT tractor that enables production logging operations in horizontal extended reach open hole wells. The ability to successfully log these extended reach wells cannot be understated, reservoir simulations and management decisions can only as good as the quality of data available. Some of the advantages of drilling extended reach wells such as increased reservoir contact, reduced footprint and less wells drilled will be lost if sufficient reservoir surveillance cannot be achieved. To maximize the benefits of ERWs, creative solutions and innovative designs must continually be developed to push the boundaries further.


2021 ◽  
Author(s):  
Seng Wei Jong ◽  
Yee Tzen Yong ◽  
Yusri Azizan ◽  
Richard Hampson ◽  
Rudzaifi Adizamri Hj Abd Rani ◽  
...  

Abstract Production decline caused by sand ingress was observed on 2 offshore oil wells in Brunei waters. Both wells were completed with a sub-horizontal openhole gravel pack and were subsequently shut in as the produced sand would likely cause damage to the surface facilities. In an offshore environment with limited workspace, crane capacity and wells with low reservoir pressures, it was decided to intervene the wells using a catenary coiled tubing (CT) vessel. The intervention required was to clean out the sand build up in the wells and install thru-tubing (TT) sand screens along the entire gravel packed screen section. Nitrified clean out was necessary due to low reservoir pressures while using a specialized jetting nozzle to optimize turbulence and lift along the deviated section. In addition, a knockout pot was utilized to filter and accommodate the large quantity of sand returned. The long sections of screens required could not be accommodated inside the PCE stack resulting in the need for the operation to be conducted as an open hole deployment using nippleless plug and fluid weight as well control barrier. A portable modular crane was also installed to assist the deployment of long screen sections prior to RIH with CT. Further challenges that needed to be addressed were the emergency measures. As the operation was to be conducted using the catenary system, the requirement for an emergency disconnect between the vessel and platform during the long cleanout operations and open hole deployment needed to be considered as a necessary contingency. Additional shear seal BOPs, and emergency deployment bars were also prepared to ensure that the operation could be conducted safely and successfully.


2021 ◽  
Author(s):  
Idabagusgede Hermawanmanuab ◽  
Rayan Ghanim ◽  
Enrico Ferreira ◽  
Mohamed Gouda

Abstract The main objective was to drill a power water horizontal injector within the sweet spot of a thin fractured and heterogeneous reservoir to achieve pressure stabilization in this producing field and an optimized sweep at the bottom of reservoir to maximize and prolong production. A traditional triple-combo logging while drilling (LWD) portfolio cannot fulfill these challenging reservoir navigation and formation evaluation (FE) objectives simultaneously because of the limited number of measurements. Hence, a more holistic approach is required to optimize the well placement via the integration of real-time LWD FE measurements to maximize the injectivity. An integrated LWD assembly was utilized and offset well FE data were studied to select the best zone for well placement to provide the best injectivity and production of the remaining oil towards the base of the reservoir. Extensive pre-well modeling was performed, based on offset well data with multiple scenarios reviewed to cover all eventualities. Another challenge was to place the wellbore in a relatively low resistive zone (water wet) in contrast to normal development wells where the wellbore is navigated in high resistive hydrocarbon bearing zones, so conventional distance to bed boundary mapping methodology was not applicable. To overcome this challenge; advanced Multi Component (MC) While Drilling resistivity inversion was proposed in conjunction with deep azimuthal resistivity technology. The benefit of this technique is in providing the resistivity of each layer within the depth of detection along with thickness and dip of each layer. Resistivity inversion results were correlated with nuclear magnetic resonance (NMR) porosity and volumetric data to identify the best zone for well placement. As MC inversion was able to map multiple layers within ~7 ft radius depth of detection, changing thicknesses and dip of each layer; the geosteering team was able to make proactive recommendations based on the inversion results. These proactive trajectory adjustments resulted in maintaining the wellbore within a thin target zone (1-3 ft in thickness) also confirmed by NMR and Formation Testing Service (FTS) in real-time, achieving excellent net-to-gross, which otherwise would not have been possible. The hexa-combo LWD assembly supported optimum well placement and provided valuable information about the geological structure through the analysis of high-resolution electrical images identifying the structural events which cause compartmentalization, confirmed by FTS results. This integrated LWD approach enabled proactive well trajectory adjustments to maintain the wellbore within the optimum porous, permeable and fractured target zone. This integrated methodology improved the contact within the water-injection target of the horizontal section, in a challenging thin reservoir and achieved 97.5 % exposure. Using an integrated LWD hexa-combo BHA and full real-time analysis the objective was achieved in one run with zero Non-Productive Time (NPT) and without any real-time or memory data quality issues.


2021 ◽  
Author(s):  
Ernesto Franco Delgado ◽  
Felix Jahn ◽  
Liam Weir ◽  
Brian Bruce ◽  
Nestor Carreno

Abstract During the completion phase of an unconventional well in Turkey, casing deformation represented a challenge to the operator and Coiled Tubing (CT) service provider due to the potential loss of almost 70% of the horizontal section. The deformation obstructed the path to continue the milling the remaining plugs. The implementation of bicentric mills and Multi-Cycling Circulation Valve (MCCV) incorporated in the milling assembly allowed efficient recovery of the horizontal section. The tubing condition analysis done by the engineering team showed that symmetric mills would not be beneficial. Conformance tubing was not an option. Bicentric milling approach was deemed the most viable solution. This approach consists of using offset mills where rotation causes the cutting head to cover an area larger than the mill's frontal face. However, this approach could lead the CT pipe getting stuck due to big junk left. The use of a MCCV, limiting the number of milled plugs, and performing a fishing run between milling runs were key to the success of the bicentric milling approach. The Turkish well was completed with ten stages isolated by nine aluminum plugs. During the fracturing of stage seven, an abnormal pressure drop was observed while keeping the same pump rate, indicating possible casing damage. After all the stages were fractured, the CT proceeded to mill the plugs using a 4.63-in Outside Diameter (OD) mill. After three plugs were milled, an obstruction was detected, indicated by frequent aggressive motor stalls at the same depth. A tapered mill was run to perform a tubing conformance, and after several hours of unsuccessful penetration, the tool was recovered. At the surface, the tool showed signs of wear around 4.268 in. A 4.0-in OD mill was used to drift this section, and it passed free. An analysis of both the plug anatomy and the casing condition was done to determine the most viable solution. A 4-in OD bicentric mill was designed to pass across the restriction with an adjusted eccentricity to allow higher contact area. Three bicentric milling runs were made with the limit of a maximum of two plugs per run to avoid a CT stuck situation due to the larger cuttings as a result of the mill's asymmetry. The sparsity of information on using bicentric mills for plug milling required research into unpublished practices for such scenarios. This paper documents bicentric milling approach, the use of offset mills, and the mitigation measurements taken during this project to avoid a stuck situation due to large debris generated.


2012 ◽  
Author(s):  
Sultan Alimuddin ◽  
Nihar Praful Shah ◽  
Abhirup Das ◽  
Neeraj Kumar ◽  
Ankit Pandey ◽  
...  

2017 ◽  
Author(s):  
Takahiro Toki ◽  
Mhammed Benygzer ◽  
Khalid Ahmed Al Wahedi ◽  
Atul Kumar Anurag ◽  
Rudrap Pratap Narayan Singh ◽  
...  

2021 ◽  
Author(s):  
Maad Hasan Qayad Subaihi ◽  
Muhammad Syafruddin ◽  
Avnish Kumar Mathur ◽  
Jaber Abdulmajeed Abdulla ◽  
Nestor Molero ◽  
...  

Abstract Over the past decade, coiled tubing (CT) has been one of the preferred fluid conveyance techniques in tight carbonate oil producers completed with an uncased horizontal section. In the onshore Middle East, conventional CT stimulation practices have delivered inconsistent results in that work environment. This is mainly due to a mix of reservoir heterogeneity, limited CT reach, lower CT pumping rates, uncontrolled fluid placement, and uncertainty of downhole dynamics during the stimulation operations. An intervention workflow recently validated in onshore Middle East to acidize tight carbonate openhole horizontal water injectors was introduced for the first time in an oil producer. The advanced stimulation methodology relies on CT equipped with fiber optics to visualize original fluid coverage across the openhole interval through distributed temperature sensing (DTS). Real-time downhole telemetry is used to control actuation of CT toolstring components and to understand changing downhole conditions. Based on the prestimulation DTS survey, the open hole is segmented into sections requiring different levels of stimulation, fluid placement techniques, and diversion requirements. The candidate carbonate oil producer featured an average permeability of 1.5 md along 8,003 ft of 6-in. uncased horizontal section. Because of the horizontal drain's extended length and the presence of a minimum restriction of 2.365-in in the 3 1/2-in. production tubing, a newly developed CT slim tractor was essential to overcome reach limitations. In addition, a customized drop-ball high-pressure jetting nozzle was coupled to the extended reach assembly to enable high-energy, pinpoint acidizing in the same run. The instrumented CT was initially run until lockup depth, covering only 53% of the horizontal section. The CT slim tractor was then precisely controlled by leveraging real-time downhole force readings, enabling full reach across the open hole. Prestimulation DTS allowed identification of high- and low-intake zones, which enabled informed adjustments of the acidizing schedule, and in particular the level of jetting required in each section. After its actuation via drop-ball, the high-pressure jetting nozzle was operated using downhole pressure readings to ensure optimum jetting conditions and avoid exceeding the fracturing threshold. Upon completion of the stimulation stage, post-stimulation DTS provided an evaluation of the fluid placement effectiveness. After several weeks of production, the oil rate still exceeded the operator's expectations fivefold. This intervention validates the applicability of the advanced matrix stimulation workflow in tight carbonate oil producers completed across a long openhole horizontal interval. It also confirms the value of real-time downhole telemetry for optimal operation of extended reach toolstrings and the understanding of the downhole dynamics throughout stimulation treatments, the combination of which ultimately delivers breakthrough production improvements compared to conventional stimulation approaches, in a sustainable manner.


2021 ◽  
Author(s):  
Abubaker Saeed ◽  
Jarl André Fellinghaug ◽  
Brett Bouldin

Abstract As the number of Extended Reach Wells (ERW) with multilaterals and restricted access due to electric submersible pumps (ESP) increases, so does the challenge to enable access and stimulation to these wells to maintain production rates. This paper describes a Slim Access and Stimulation System (SASS) development program launched to develop a game changing technology to give operators the ability to maintain high production rates in unconventional developments. There is available technology today to accurately access extended reach lateral wells, even with restricted access. But the technology is limited to logging only, as the tools and/or control wire are not acid resistant and would limit the pump rate through the coil tubing for pumping acid. The new system would require a tool suite which was acid resistant, enable slim access to the laterals, and have the ability to perform multiple stimulation jobs in one run, with monitoring and control from surface without a wire inside the coiled tubing. The SASS development program gave birth to three separate and revolutionary new technologies: two-way wireless communication and energy harvesting with integrated production logging suite, slim and high-power open hole tractor with a wire bypass to power the tool string, and semi-autonomous lateral access sub, which finds, enters, and confirms the lateral access. The three game changing technologies have application as standalone products, however the real value occurs when they combined as a Slim Access and Stimulation System, run on conventional coiled tubing. The paper will describe working methods and technology incorporated to provide access to restricted extended reach laterals and perform multiple stimulation jobs in a single run. The SASS development program is a testament of how the industry can tackle complex challenges, introducing new technologies across in multiple domains while still adapting to conventional methods. The paper highlights the full system design approach method used to understand and combine features of downhole tools, surface equipment, and operational and handling routines to achieve the overall design goal.


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