Performance Improvement of Wells Augmented Stuck Pipe Indicator via Model Evaluations

2021 ◽  
Author(s):  
Meor M. Meor Hashim ◽  
M. Hazwan Yusoff ◽  
M. Faris Arriffin ◽  
Azlan Mohamad ◽  
Tengku Ezharuddin Tengku Bidin ◽  
...  

Abstract The advancement of technology in this era has long profited the oil and gas industry by means of shrinking non-productive time (NPT) events and reducing drilling operational costs via real-time monitoring and intervention. Nevertheless, stuck pipe incidents have been a big concern and pain point for any drilling operations. Real-time monitoring with the aid of dynamic roadmaps of drilling parameters is useful in recognizing potential downhole issues but the initial stuck pipe symptoms are often minuscule in a short time frame hence it is a challenge to identify it in time. Wells Augmented Stuck Pipe Indicator (WASP) is a data-driven method leveraging historical drilling data and auxiliary engineering information to provide an impartial trend detection of impending stuck pipe incidents. WASP is a solution set to tackle the challenge. The solution is anchored on Machine Learning (ML) models which assess real-time drilling data and compute the risk of potential stuck pipe based on drilling activities, probable stuck pipe mechanisms, and operation time. The output of the analysis is built on a warning and alarm system that can be utilized by the engineers to refine and optimize the well construction activities; tackling the stuck pipe issue before it manifests. This solution is evaluated by comparing historical and real-time drilling parameters with the prediction data to generate an error analysis. On top of that, a confusion matrix is tabulated based on the analysis of warnings and alarms raised by the solution to rule out Type 1 and Type 2 errors. The WASP solution has demonstrated tolerably accurate predictions of drilling parameters with minimal warnings and alarms error. With the solution, the stuck pipe issue can be identified hours earlier before the actual stuck pipe was reported in the historical well. It is a powerful tool with the capability to pinpoint possible stuck pipe mechanisms for engineer's immediate analysis and intervention. Value creation from the WASP solution has been massive with a reduction in manhours of analysis, potential NPT events, and unexpected operational costs. Data-driven techniques are effective in preventing stuck pipe incidents and will be scalable to tackle other downhole issues such as loss of circulation, well control, and borehole instability.

2021 ◽  
Author(s):  
Temirlan Zhekenov ◽  
Artem Nechaev ◽  
Kamilla Chettykbayeva ◽  
Alexey Zinovyev ◽  
German Sardarov ◽  
...  

SUMMARY Researchers base their analysis on basic drilling parameters obtained during mud logging and demonstrate impressive results. However, due to limitations imposed by data quality often present during drilling, those solutions often tend to lose their stability and high levels of predictivity. In this work, the concept of hybrid modeling was introduced which allows to integrate the analytical correlations with algorithms of machine learning for obtaining stable solutions consistent from one data set to another.


2020 ◽  
Vol 2020 ◽  
pp. 1-18
Author(s):  
Abdulmalek Ahmed ◽  
Salaheldin Elkatatny ◽  
Abdulwahab Ali ◽  
Mahmoud Abughaban ◽  
Abdulazeez Abdulraheem

Drilling a high-pressure, high-temperature (HPHT) well involves many difficulties and challenges. One of the greatest difficulties is the loss of circulation. Almost 40% of the drilling cost is attributed to the drilling fluid, so the loss of the fluid considerably increases the total drilling cost. There are several approaches to avoid loss of return; one of these approaches is preventing the occurrence of the losses by identifying the lost circulation zones. Most of these approaches are difficult to apply due to some constraints in the field. The purpose of this work is to apply three artificial intelligence (AI) techniques, namely, functional networks (FN), artificial neural networks (ANN), and fuzzy logic (FL), to identify the lost circulation zones. Real-time surface drilling parameters of three wells were obtained using real-time drilling sensors. Well A was utilized for training and testing the three developed AI models, whereas Well B and Well C were utilized to validate them. High accuracy was achieved by the three AI models based on the root mean square error (RMSE), confusion matrix, and correlation coefficient (R). All the AI models identified the lost circulation zones in Well A with high accuracy where the R is more than 0.98 and RMSE is less than 0.09. ANN is the most accurate model with R=0.99 and RMSE=0.05. An ANN was able to predict the lost circulation zones in the unseen Well B and Well C with R=0.946 and RMSE=0.165 and R=0.952 and RMSE=0.155, respectively.


2022 ◽  
pp. 85-123
Author(s):  
Chandrani Singh ◽  
Sunil Hanmant Khilari ◽  
Archana Nandanan Nair

Agriculture being the prime means of livelihood, there is a basic need of re-inventing the farming best practices, combined with tech-driven innovations in this segment to ensure sustainability and eliminate poverty and hunger. In this chapter, the authors focus on introducing relevant technology-enabled services that will ensure economic sustainability, enhance food security through data-driven decision making by various stakeholders like farmers,agri-business and agri-tech start-ups, farmpreneurs, government, agronomists, and IT suppliers. The analyzed information will be used as a vantage by farmers to select precision farming practices to aid productivity to empower personnel to provide timely assistance and industries to implement real-time monitoring using sensors and devices. The chapter will help formulate concepts, methods, practices, benefits, and introducing several case scenarios to effectively propagate the service mode of farming that will imbibe pay-as-you go model ensuring cost optimization and operational ease.


2012 ◽  
Vol 48 (1/2/3/4) ◽  
pp. 262 ◽  
Author(s):  
P. Labazuy ◽  
M. Gouhier ◽  
A. Harris ◽  
Y. Guéhenneux ◽  
M. Hervo ◽  
...  

2021 ◽  
Author(s):  
Asad Mustafa Elmgerbi ◽  
Clemens Peter Ettinger ◽  
Peter Mbah Tekum ◽  
Gerhard Thonhauser ◽  
Andreas Nascimento

Abstract Over the past decade, several models have been generated to predict Rate of Penetration (ROP) in real-time. In general, these models can be classified into two categories, model-driven (analytical models) and data-driven models (based on machine learning techniques), which is considered as cutting-edge technology in terms of predictive accuracy and minimal human interfering. Nevertheless, most existing machine learning models are mainly used for prediction, not optimization. The ROP ahead of the bit for a certain formation layer can be predicted with such methods, but the limitation of the applications of these techniques is to find an optimum set of operating parameters for the optimization of ROP. In this regard, two data-driven models for ROP prediction have been developed and thereafter have been merged into an optimizer model. The purpose of the optimization process is to seek the ideal combinations of drilling parameters that would lead to an improvement in the ROP in real-time for a given formation. This paper is mainly focused on describing the process of development to create smart data-driven models (built on MATLAB software environment) for real-time rate of penetration prediction and optimization within a sufficient time span and without disturbing the drilling process, as it is typically required by a drill-off test. The used models here can be classified into two groups: two predictive models, Artificial Neural Network (ANN) and Random Forest (RF), in addition to one optimizer, namely genetic algorithm. The process started by developing, optimizing, and validation of the predictive models, which subsequently were linked to the genetic algorithm (GA) for real-time optimization. Automated optimization algorithms were integrated into the process of developing the productive models to improve the model efficiency and to reduce the errors. In order to validate the functionalities of the developed ROP optimization model, two different cases were studied. For the first case, historical drilling data from different wells were used, and the results confirmed that for the three known controllable surface drilling parameters, weight on bit (WOB) has the highest impact on ROP, followed by flow rate (FR) and finally rotation per minute (RPM), which has the least impact. In the second case, a laboratory scaled drilling rig "CDC miniRig" was utilized to validate the developed model, during the validation only the previous named parameters were used. Several meters were drilled through sandstone cubes at different weights on bit, rotations per minute, and flow rates to develop the productive models; then the optimizer was activated to propose the optimal set of the used parameters, which likely maximize the ROP. The proposed parameters were implemented, and the results showed that ROP improved as expected.


2001 ◽  
Vol 4 (06) ◽  
pp. 489-501 ◽  
Author(s):  
D. Kandel ◽  
R. Quagliaroli ◽  
G. Segalini ◽  
B. Barraud

Summary The acquisition of gas in mud data while drilling for geological surveillance and safety is an almost universal practice. This source of data is only rarely used for formation evaluation because of the widely accepted presumption that it is unreliable and unrepresentative. Recent developments in the mud-logging industry to improve gas data acquisition and analysis have led to the availability of better quality data. Within a joint Elf/Eni-Agip Div. research program, a new interpretation method has been developed following the comprehensive analysis and interpretation of gas data from a wide range of wells covering different types of geological, petroleum, and drilling environments. The results, validated by correlation and comparison with other data such as logs, well tests, and pressure/volume temperature (PVT) data, enable us to characterize lithological changes; porosity variations and permeability barriers; seal depth, thickness, and efficiency; gas diffusion or leakage; gas/oil and hydrocarbon/water contacts; vertical changes in fluid over a thick monolayer pay zone; vertical fluid differentiation in multilayer intervals; and biodegradation. The comparison of surface gas, PVT, and geochemistry data clearly confirms the consistency between the drilling gas data (gas shows) and the corresponding reservoir fluid composition. The near real-time availability, at no extra acquisition cost, of such data has led to:The optimization of future well operations (such as logging and testing).A better integration of while-drilling data to the well evaluation process.A significant improvement in both early formation evaluation and reservoir studies, especially for the following applications, in which traditional log analysis often remains inconclusive:Very-low-porosity reservoirs.Thin beds.Dynamic barriers and seal efficiency.Low-resistivity pay.Light hydrocarbons. Examples show gas while drilling (GWD) wellsite quicklook interpretations with simple lithological and fluid interpretations, as well as more complex reservoir and fluid characterization applications in varied geographical and geological contexts; both demonstrate how GWD data are integrated with more standard data sets. Introduction The measurement of gas shows is standard practice during the drilling of exploration and development wells. Continuous gas monitoring sometimes enables us to indicate, in general terms, the presence of hydrocarbon-bearing intervals, but it rarely allows us to define the fluid types (oil, condensate and/or gas, and water). Gas data are at present largely underused because they are considered unreliable and not fully representative of the formation fluids. There are many reasons for this. On one hand, poorly established correlations exist between reservoir fluids and shows at surface; on the other hand, numerous drilling parameters strongly influence the recorded gas data, such as formation pressure, mud weight and type, gas-trap position in the shaker ditch, and mud-out temperatures. One reason may be the very low cost of such data, often equated with low value. Until a few years ago, the analysis performed on gas shows was generally restricted to the use of Pixler and/or Geoservices diagrams (or equivalent), wetness, balance, character, and gas normalization.1–4 Recent improvements in gas-acquisition technology and the new GWD methodology allow us to perform reservoir interpretation in near real time for fluid identification and contacts [oil/water contact (OWC), gas/oil contact (GOC), etc.], lithological changes, and barrier efficiency, thus allowing operations optimization (e.g., coring, wireline recording and sampling, and testing operations). It is also possible to integrate the GWD interpretation in reservoir, geochemical, PVT analysis, and comprehensive studies. Method Data Acquisition. The measurement of gas shows in the circulating drilling mud was introduced in the early days of mud logging (ML) with two objectives: first, as a safety device to indicate well behavior to drillers, and second, as an indicator of hydrocarbon-bearing zones. Today, gas-shows measurement is systematically acquired in the petroleum industry for the same reason, but it is seldom used to its full potential, mainly because of an ongoing prejudice that the data are not representative of the formation fluids and/or that the recording of these data is strongly influenced by varying drilling parameters. The ML gas system is composed of three parts:A "gas trap" to extract gas from the mud stream situated somewhere between the bell nipple and the shaker box (often in the latter).Lines, pumps, and filters enabling the transport of a dry-gas sample to the ML unit.A detection system in the ML unit. Recent efforts in the mud-logging industry to improve gas-data acquisition and analysis have led to the availability of better quality data, which has provided reliable lithological and fluid information since the 1990s. In the 1980s, most of the ML companies introduced the flame ionization detectors (FID) to replace previous total gas (TG) and chromatograph measurements. The TG measurement gives the total amount of hydrocarbon components extracted from the mud and burned in the detector. The TG could now be correlated with the C1-C5 readings from the new breed of chromatographs.5 Finally, over the past few years, several ML companies have introduced fast-gas chromatographs with improved resolution (C1-C5 in less than 1 minute), improved C1/C2 separation, and, above all, improved reliability and repeatability. High-speed chromatographs using a thermal-conductivity detector have also appeared on the market, but they were not tested within this project. Work carried out by Texaco in the early 1990s led to a significant improvement in basic trap design with the introduction of the quantitative gas measurement (QGM) trap, which was a major step in reducing the effect of environmental changes.6 An alternative proposition from Geoservices was to replace the trap, generally situated in the shaker box, with a pumping system supplying the trap with a constant volume of mud sucked from a probe situated close in the flowline to the bell nipple.7


2013 ◽  
Vol 18 ◽  
pp. 2056-2065 ◽  
Author(s):  
E.E. Prudencio ◽  
P.T. Bauman ◽  
S.V. Williams ◽  
D. Faghihi ◽  
K. Ravi-Chandar ◽  
...  

2020 ◽  
Author(s):  
Conghu Liu ◽  
Wei Cai ◽  
Guang Zhu ◽  
Mengdi Gao

Abstract Remanufacturing has been considered to be one of the most effective ways to deal with sustainable manufacturing. This paper proposes a data-driven intelligent control system for improving the production and resource efficiency of the remanufacturing assembly systems. First, an optimization model of the reassembly scheme is established for minimizing the quality loss and comprehensive cost. Remanufactured parts are measured, grouped, coded, and dimensional chain calculated based on the data acquisition and processing technology. Then, an intelligent control method for remanufacturing assembly process is proposed, which is a real-time monitoring and dynamic compensation response to abnormal quality to achieve intelligent control of reassembly process. The intelligent control information system that include information perception and fusion technology, real-time monitoring and dynamic compensation architecture are studied and implemented through data-driven technologies. Finally, a case study illustrates its practicability offering a technical support for sustainability of remanufacturing.


2021 ◽  
Author(s):  
Azlesham Rosli ◽  
Whye Jin Mak ◽  
Bobbywadi Richard ◽  
Meor M Meor Hashim ◽  
M Faris Arriffin ◽  
...  

Abstract The execution phase of the wells technical assurance process is a critical procedure where the drilling operation commences and the well planning program is implemented. During drilling operations, the real-time drilling data are streamed to a real-time centre where it is constantly monitored by a dedicated team of monitoring specialists. If any potential issues or possible opportunities arise, the team will communicate with the operation team on rig for an intervention. This workflow is further enhanced by digital initiatives via big data analytics implementation in PETRONAS. The Digital Standing Instruction to Driller (Digital SID) is a drilling operational procedures documentation tool meant to improve the current process by digitalizing information exchange between office and rig site. Boasting multi-operation usage, it is made fit to context and despite its automated generation, this tool allows flexibility for the operation team to customize the content and more importantly, monitor the execution in real-time. Another tool used in the real-time monitoring platform is the dynamic monitoring drilling system where it allows real-time drilling data to be more intuitive and gives the benefit of foresight. The dynamic nature of the system means that it will update existing roadmaps with extensive real-time data as they come in, hence improving its accuracy as we drill further. Furthermore, an automated drilling key performance indicator (KPI) and performance benchmarking system measures drilling performance to uncover areas of improvement. This will serve as the benchmark for further optimization. On top of that, an artificial intelligence (AI) driven Wells Augmented Stuck Pipe Indicator (WASP) is deployed in the real-time monitoring platform to improve the capability of monitoring specialists to identify stuck pipe symptoms way earlier before the occurrence of the incident. This proactive approach is an improvement to the current process workflow which is less timely and possibly missing the intervention opportunity. These four tools are integrated seamlessly with the real-time monitoring platform hence improving the project management efficiency during the execution phase. The tools are envisioned to offer an agile and efficient process workflow by integrating and tapering down multiple applications in different environments into a single web-based platform which enables better collaboration and faster decision making.


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