Unlocking the True Value of Permanent Acoustic Sensors via Integration in a Digital Field as a Proactive Method of Sand Monitoring in Gas Wells
Abstract Sand production is one of the operators’ intimidating challenges as the cascading effects can cause significant damages to the surface equipment and often lead to costly clean-up effort. Its effects are further amplified in gas wells with higher gas velocities lead to more detrimental effects on the facilities. Consequently, the facilities will deteriorate, leading to uncontrolled hydrocarbon release which compromise the operation safety considerably. Hence, sand detection devices such as acoustic sensors are extremely crucial to detect sand production as early as possible prior to any undesirable damage. This paper highlights the selection reasoning and advantages of permanent acoustic sensors as well as the method in maximizing the data value through integration with digital field monitoring. Various sand monitoring equipment are available in the industry and its selection is mainly driven by operators’ purpose with cost-benefit analysis. The multi-disciplinary team collaboratively decided on a holistic approach of utilizing the permanent acoustic sensors to its maximum potential. Integration of permanent acoustic sensors with digital field monitoring further improves the investment return as the sensors can provide real-time sand production data. Effective real time sand monitoring can be performed by both offshore and onshore crews where immediate countermeasure can be deployed if abnormal readings detected. When handling sand prone wells, proactive measures have been proven to be more effective if compared to reactive measures. Each well production potential can be maximized by installing sand sensors to ensure safe operating envelope without sand production as well as to trigger alarm if sand detected. The key to unlocking the potential is to ensure data is effectively transmitted to the command center and to the office via our digital field system. The operators are also trained on the next course of action such as beaning down the wells to safe operational envelope in case of sand breakthrough. The value of the acoustic sensors outweighs the total cost involved as real-time sand monitoring system helps to safeguard surface facility integrity considerably.