scholarly journals Self-related Process Residual Control Chart Based on Neural Network

Author(s):  
Yu Janli ◽  
Han Yang ◽  
Miao Manxiang ◽  
Huang Hongqi
2012 ◽  
Vol 12 (04) ◽  
pp. 1250083
Author(s):  
PERSHANG DOKOUHAKI ◽  
RASSOUL NOOROSSANA

In the field of statistical process control (SPC), usually two issues are addressed; the variables and the attribute quality characteristics control charting. Focusing on discrete data generated from a process to be monitored, attributes control charts would be useful. The discrete data could be classified into two categories; the independent and auto-correlated data. Regarding the independence in the sequence of discrete data, the typical Shewhart-based control charts, such as p-chart and np-chart would be effective enough to monitor the related process. But considering auto-correlation in the sequence of the data, such control charts would not workanymore. In this paper, considering the auto-correlated sequence of X1, X2,…, Xt,… as the sequence of zeros or ones, we have developed a control chart based on a two-state Markov model. This control chart is compared with the previously developed charts in terms of the average number of observations (ANOS) measure. In addition, a case study related to the diabetic people is investigated to demonstrate the applicability and high performance of the developed chart.


2022 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Daniel Ashagrie Tegegne ◽  
Daniel Kitaw Azene ◽  
Eshetie Berhan Atanaw

PurposeThis study aims to design a multivariate control chart that improves the applicability of the traditional Hotelling T2 chart. This new type of multivariate control chart displays sufficient information about the states and relationships of the variables in the production process. It is used to make better quality control decisions during the production process.Design/methodology/approachMultivariate data are collected at an equal time interval and are represented by nodes of the graph. The edges connecting the nodes represent the sequence of operation. Each node is plotted on the control chart based on their Hotelling T2 statistical distance. The changing behavior of each pair of input and output nodes is studied by the neural network. A case study from the cement industry is conducted to validate the control chart.FindingsThe finding of this paper is that the points and lines in the classic Hotelling T2 chart are effectively substituted by nodes and edges of the graph respectively. Nodes and edges have dimension and color and represent several attributes. As a result, this control chart displays much more information than the traditional Hotelling T2 control chart. The pattern of the plot represents whether the process is normal or not. The effect of the sequence of operation is visible in the control chart. The frequency of the happening of nodes is recognized by the size of nodes. The decision to change the product feature is assisted by finding the shortest path between nodes. Moreover, consecutive nodes have different behaviors, and that behavior change is recognized by neural network.Originality/valueModifying the classical Hotelling T2 control chart by integrating with the concept of graph theory and neural network is new of its kind.


2020 ◽  
Vol 2020 ◽  
pp. 1-11 ◽  
Author(s):  
Li-li Li ◽  
Kun Chen ◽  
Jian-min Gao ◽  
Hui Li

Aiming at the problems of the lack of abnormal instances and the lag of quality anomaly discovery in quality database, this paper proposed the method of recognizing quality anomaly from the quality control chart data by probabilistic neural network (PNN) optimized by improved genetic algorithm, which made up deficiencies of SPC control charts in practical application. Principal component analysis (PCA) reduced the dimension and extracted the feature of the original data of a control chart, which reduced the training time of PNN. PNN recognized successfully both single pattern and mixed pattern of control charts because of its simple network structure and excellent recognition effect. In order to eliminate the defect of experience value, the key parameter of PNN was optimized by the improved (SGA) single-target optimization genetic algorithm, which made PNN achieve a higher rate of recognition accuracy than PNN optimized by standard genetic algorithm. Finally, the above method was validated by a simulation experiment and proved to be the most effective method compared with traditional BP neural network, single PNN, PCA-PNN without parameters optimized, and SVM optimized by particle swarm optimization algorithm.


Author(s):  
D T Pham ◽  
M S Packianather ◽  
E Y A Charles

This paper focuses on the architecture and learning algorithm associated with using a new self-organizing delay adaptation spiking neural network model for clustering control chart patterns. This temporal coding spiking neural network model employs a Hebbian-based rule to shift the connection delays instead of the previous approaches of delay selection. Here the tuned delays compensate the differences in the input firing times of temporal patterns and enables them to coincide. The coincidence detection capability of the spiking neuron has been utilized for pattern clustering. The structure of the network is similar to that of a Kohonen self-organizing map (SOM) except that the output layer neurons are coincidence detecting spiking neurons. An input pattern is represented by the neuron that is the first to fire among all the competing spiking neurons. Clusters within the input data are identified with the location of the winning neurons and their firing times. The proposed self-organized delay adaptation spiking neural network (SODA_SNN) has been utilized to cluster control chart patterns. The trained network obtained an average clustering accuracy of 96.1 per cent on previously unseen test data. This was achieved with a network of 8 × 8 spiking neurons trained for 20 epochs containing 1000 training examples. The improvement in clustering accuracy achieved by the proposed SODA_SNN on the unseen test data was twice as much as that on the training data when compared to the SOM.


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