Determination of Fatigue Life and Failure Location of Vehicle Cylindrical LPG Fuel Tanks

2016 ◽  
Vol 53 (6) ◽  
pp. 360-378 ◽  
Author(s):  
F. Kartal ◽  
Y. Kişioğlu
Author(s):  
Mark Morris ◽  
James Mohr ◽  
Esteban Ortiz ◽  
Steven Englebretson

Abstract Determination of metal bridging failures on plastic encapsulated devices is difficult due to the metal etching effects that occur while removing many of the plastic mold compounds. Typically, the acids used to remove the encapsulation are corrosive to the metals that are found within the device. Thus, decapsulation can result in removal of the failure mechanism. Mechanical techniques are often not successful due to damage that results in destruction of the die and failure mechanism. This paper discusses a novel approach to these types of failures using a silicon etch and a backside evaluation. The desirable characteristics of the technique would be to remove the silicon and leave typical device metals unaffected. It would also be preferable that the device passivation and oxides not be etched so that the failure location is not disturbed. The use of Tetramethylammonium Hydroxide (TMAH), was found to fit these prerequisites. The technique was tested on clip attached Schottky diodes that exhibited resistive shorting. The use of the TMAH technique was successful at exposing thin solder bridges that extruded over the edge of the die resulting in failure.


1972 ◽  
Vol 7 (2) ◽  
pp. 132-140 ◽  
Author(s):  
P B Lindley

The determination of tearing energy, i.e. the energy available for crack growth, is an essential prerequisite for the estimation of the fatigue life of rubber components. Three methods of determining tearing energy are considered: from changes in total energy, from crack surface displacements, and by comparison with known values for the same crack growth rates. It is shown by applying experimental and numerical techniques to plane-stress testpieces, not necessarily of uniform stress or thickness, that the methods are satisfactory.


2002 ◽  
Vol 21 (5) ◽  
pp. 389-395 ◽  
Author(s):  
Robert A. Howd

Dozens of chemicals, both natural and manmade, are often found in drinking water. Some, such as the natural contaminants uranium and arsenic, are well-known toxicants with a large toxicology database. Other chemicals, such as methyl tertiary-butyl ether (MTBE) from leaking fuel tanks, we learn about as we go along. For still others, such as the alkyl benzenes, there are very little available data, and few prospects of obtaining more. In some cases, chemicals are purposely added to drinking water for beneficial purposes (e.g., chlorine, fluoride, alum), which may cause a countervailing hazard. Removing all potentially toxic chemicals from the water is virtually impossible and is precluded for beneficial uses and for economic reasons. Determination of safe levels of chemicals in drinking water merges the available toxicity data with exposure and human effect assumptions into detailed hazard assessments. This process should incorporate as much conservatism as is needed to allow for uncertainty in the toxicity and exposure estimates. Possible sensitive subpopulations such as unborn children, infants, the elderly, and those with common diseases such as impaired kidney function must also be considered. However, the range of sensitivity and the variability of toxicity and exposure parameters can never be fully documented. In addition, the validity of the low-dose extrapolations, and whether the toxic effect found in animals occurs at all in humans, is never clear. This publication discusses how these competing needs and uncertainties intersect in the development of Public Health Goals for uranium, fluoride, arsenic, perchlorate, and other highly debated chemicals.


2009 ◽  
Vol 131 (3) ◽  
Author(s):  
R. D. Dixon ◽  
E. H. Perez

The available design formulas for flat heads and blind end closures in the ASME Code, Section VIII, Divisions 1 and 2 are based on bending theory and do not apply to the design of thick flat heads used in the design of high pressure vessels. This paper presents new design formulas for thickness requirements and determination of peak stresses and stress distributions for fatigue and fracture mechanics analyses in thick blind ends. The use of these proposed design formulas provide a more accurate determination of the required thickness and fatigue life of blind ends. The proposed design formulas are given in terms of the yield strength of the material and address the fatigue strength at the location of the maximum stress concentration factor. Introduction of these new formulas in a nonmandatory appendix of Section VIII, Division 3 is recommended after committee approval.


2014 ◽  
Vol 627 ◽  
pp. 45-48
Author(s):  
Cristian Sorin Nes ◽  
Angelica Enkelhardt ◽  
Lucian Bogdan ◽  
Nicolae Faur

Objectives: This paper presents a numerical fatigue life assessment of a self-expandable Nitinol stent. The analysis was performed using the ANSYS 11 software. Methods: Stent durability is an issue which must be addressed during the design of implants. Given the corrosive properties of blood and the cyclic loads that are applied on the stent (the cyclic variation of blood pressure), the determination of fracture parameters and fatigue characteristics of the implant is highly recommended. Breaking of the stent’s wire is particularly dangerous because it can cause the dislocation of a piece of stenotic plaque, which in turn can block a smaller artery, causing a heart attack. On the other hand, any discontinuity in stent structure acts as an accumulating place for stenosis particles, significantly shortening the life of the implant. The stent consists of a cylindrical tube 22.42 mm long, with a diameter of 8.3 millimeters. The wire section is square, 0.2x0.2 millimeters. The stent is only subjected to the pressure generated by the stenoted arterial wall. This evenly distributed pressure is defined at the outer surface of the stent and has a value of 2.5 MPa, corresponding to a 56% blood vessel stenosis. This way, the most severe loading conditions for the stent could be simulated. The stress distribution was then used to asses the fatigue life of the stent. Results and conclusions: The results showed that, in normal conditions (with the maximal internal pressure of 139 mm Hg = 18533 Pa), no damage appears on the stent after 107 cycles.


Author(s):  
Bryan Rodgers ◽  
Ben Flood ◽  
Jeff Punch ◽  
Finbarr Waldron

The major focus of this work was the determination of the nine constants required for Anand’s viscoplastic constitutive model for a lead-free solder alloy, 95.5Sn3.8Ag0.7Cu and to compare them with those for SnPb. The test specimen was a cast dog bone shape based on ASTM E 8M-01, with a diameter of 4mm and a gauge length of 20mm. A series of tensile experiments were carried out: constant displacement tests ranging from 6.5 × 10−5/s to 1.0 × 10−3/s at temperatures of 20°C, 75°C, and 125°C; constant load tests at a range of loads from 10MPa to 65MPa, also at temperatures of 20°C, 75°C, and 125°C. A series of non-linear fitting processes was used to determine the model constants. Comparisons were then made with experimental measurements of the stress-plastic strain curves from constant displacement rate tests: it was found that the model matched the experimental data at low strain rates but did not capture the strain hardening effect, especially at high strain rates. A finite element model of the test was also constructed using ANSYS software. This software includes the Anand model as an option for its range of viscoplastic elements, requiring that the nine constants be input. In this case, an 8-noded axisymmetric element (VISCO108) was used to model the test specimen under constant displacement rate loading. The model was then used to predict the stress-plastic strain curve and this was compared to both the experimental measurements and the fitted Anand model. Reasonable agreement was found between the Anand model and the FE predictions at small strain rates. Finally, a BGA device was simulated under accelerated temperature cycling conditions using ANSYS with the fitted Anand for the SnAgCu solder joints. A Morrow-type fatigue life model was applied using empirical constants from two published sources and good agreement was found between experiment and predicted fatigue life.


2012 ◽  
Vol 726 ◽  
pp. 27-32 ◽  
Author(s):  
Grzegorz Robak ◽  
Marcel Szymaniec ◽  
Tadeusz Łagoda

In this paper, the fictitious radius - according to Neuber’s method for determination of stresses at the notch root was used. Next, the fatigue lives of elements of the ring notches were calculated, and then compared with results of experimental tests of S235JR steel samples. However, the obtained fatigue lives did not bring satisfactory results. It has been demonstrated that the fictitious radius strongly depends on the expected fatigue life


2016 ◽  
Vol 85 ◽  
pp. 37-44 ◽  
Author(s):  
André Carvalho ◽  
Diogo Montalvão ◽  
Manuel Freitas ◽  
Luis Reis ◽  
Manuel Fonte
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