Designing Sampling Plans to Detect Foreign Material in Bulk Lots of Shelled Peanut1
Abstract When food manufacturers specify a maximum limit for the amount of foreign material (FM) in the lot, handlers estimate the true percent FM in a commercial lot by measuring FM in a small sample taken from the lot before shipment to a food manufacturer. Because of the uncertainty (variability) in FM among samples taken from the same lot, it is difficult to obtain a precise estimate of the true FM in the lot. The objectives of this study were to (1) measure the variability and FM distribution among sample test results when estimating the true lot proportion of FM in a lot of shelled peanuts, (2) compare the measured variability and FM distribution among sample test results to that predicted by the binomial distribution, (3) develop a computer model, based upon the binomial distribution, to evaluate the performance (buyer's risk and seller's risk) of sampling plan designs used to estimate FM in a bulk lot of shelled peanuts, and (4) demonstrate with the model the effect of increasing sample size to reduce misclassification of lots. Eighty-eight samples, 9 kg (20 lb) each, were selected at random from each of six commercial lots of shelled medium runner peanuts. The percent FM (PFM), based upon number of kernels was determined for each sample. The mean, variance, and distribution among the 88 sample test results were calculated for each of the six lots. Results indicated that the variance and distribution among the 88 sample test results are very similar to that predicted by the binomial distribution. The performance of various sampling plan designs was demonstrated using the binomial distribution.