scholarly journals Assessment of internal pressure effect, causing additional bending of the pipeline

2020 ◽  
Vol 242 ◽  
pp. 160
Author(s):  
Ramil BAKTIZIN ◽  
Rail ZARIPOV ◽  
Gennadii KOROBKOV ◽  
Radik MASALIMOV

Article justifies accounting for internal pressure effect in the pipeline, causing additional bending of the pipeline. According to some scientists, there is an erroneously used concept of the equivalent longitudinal axial force (ELAF) Sx, which depends on working pressure, temperature stresses, and joint deformations of pipelines with various types of soils. However, authors of the article use ELAF Sx concept at construction of mathematical model of stress-strain state (SSS) for complex section of the trunk pipeline, and also reveal it when analyzing the results of calculating the durability and stability of the pipeline. Analysis of SSS for calculated section of the pipeline was carried out for two statements of the problem for different values of operation parameters. In the first statement, effect of internal pressure causing bending of the pipeline is taken into account, and in the second it is neglected. It is shown that due to effect of ELAF Sx at p0 = 9.0 MPa, Dt = 29 °C extreme value of bend increases by 54 %, extreme values of bending stresses from span bending moment increase by 74 %, and extreme value of bending stresses from support bending moment double with regard to corresponding SSS characteristics of the pipeline. In case of neglecting the internal pressure effect causing additional bending of the pipeline (second statement of the problem), error in calculating the extreme value of bend is 35 %, extreme value of bending stresses from span bending moments is 44 %, and extreme value of bending stresses from support bending moments is 95 %.

2011 ◽  
Vol 110-116 ◽  
pp. 3422-3428 ◽  
Author(s):  
Behzad Abdi ◽  
Hamid Mozafari ◽  
Ayob Amran ◽  
Roya Kohandel

This work devoted to an ellipsoidal head of pressure vessel under internal pressure load. The analysis is aimed at finding an optimum weight of ellipsoidal head of pressure vessel due to maximum working pressure that ensures its full charge with stresses by using imperialist competitive algorithm and genetic algorithm. In head of pressure vessel the region of its joint with the cylindrical shell is loaded with shear force and bending moments. The load causes high bending stresses in the region of the joint. Therefore, imperialist competitive algorithm was used here to find the optimum shape of a head with minimum weight and maximum working pressure which the shear force and the bending moment moved toward zero. Two different size ellipsoidal head examples are selected and studied. The imperialist competitive algorithm results are compared with the genetic algorithm results.


Author(s):  
Masahide Katsuo ◽  
Toshiyuki Sawa ◽  
Yuki Kikuchi

This study deals with the stress analysis and the estimation of sealing performance of the pipe flange connections with an adhesive under an internal pressure and an external bending moment are analyzed by using the 3-dimensional elastic finite element method (FEM). The experiment of the leakage test of the connections with an adhesive was carried out by applying the above loads to the connections. From the FEM analysis, the following results were obtained; (1) when an internal pressure is applied to the flange connections, the compressive stress at the interface between a flange and an adhesive increases proportionally from the inner side of the interface to outside, and (2) when an internal pressure and a bending moment apply to the flange connections, the stress distribution at the half part of the interface increases as the external bending moments increase and also Young’s modulus of the adhesive increases. From the experiments, the following results were obtained: (1) sealing performance of the pipe flange connections with an adhesive under an internal pressure and an external bending moment increases as the flange thickness and an initial clamping force of bolts increases and (2) the sealing performances were not found between the connections with an adhesive and that with a gasket combining an adhesive. Furthermore, the numerical results are in fairly good agreement with the experimental results.


Author(s):  
Koji Sato ◽  
Toshiyuki Sawa ◽  
Riichi Morimoto ◽  
Takashi Kobayashi

In designing of pipe flange connections with gaskets, it is important to examine the mechanical characteristics of the connections subjected to external bending moments due to earthquake such as the changes in hub stress, axial bolt forces and the contact gasket stress distribution which governs the sealing performance. One of the authors developed the PTFE blended gaskets and the authors examined the mechanical characteristics of the connections with the PTFE blended gaskets under internal pressure. However, no research was done to examine the mechanical characteristics of the connections with the newly developed PTFE blended gasket subjected to external bending moment due to earthquake. The objectives of the present study are to examine the mechanical characteristics of the connection with PTFE blended gasket subjected to external bending moment and internal pressure and to discuss the difference in the load order to the connections between the internal pressure and the external bending moments. The changes in the hub stress, the axial bolt force and the contact gasket stress distribution of the connection are analyzed using FEM. Using the obtained the gasket stress distribution and the fundamental data between the gasket stress and the leak rate for a smaller test gasket, the leak rate of the connection with the gasket is predicted under external bending moment and internal pressure. In the FEM calculations, the effects of the nominal diameter of pipe flanges on the mechanical characteristics are shown. In the experiments, ASME class 300 4 inch flange connection with 2m pipes at both sides is used and the test gasket is chosen as No.GF300 made by Nippon Valqua Industries, ltd. Four point bending moment is applied to the connection. The FEM results of the hub stress and the axial bolt forces are in a fairly good agreement with the experimental results. In addition, the FEM results of the leak rate are fairly coincided with the measured results.


Author(s):  
Lyuben D. Ivanov

A method is proposed for calculating the hull girder bending stresses following the procedure in the class rules but in probabilistic terms, i.e. the still water and the wave-induced bending moments; the total hull girder bending moment; the hull girder section modulus and the hull girder bending stresses are treated as random variables with corresponding probabilistic distributions. The still water and wave-induced hull girder hogging and sagging loads are presented in probabilistic format as one phenomenon, i.e. using bi-modal probability density functions. The probabilistic distribution of the total hull girder load is calculated using the rules of the composition of the distribution laws of the constituent variables. After that, the hull girder geometric properties are presented in probabilistic format as annual distributions and distributions for any given life-span. Thus, it becomes possible to calculate both the annual probabilistic distributions and the probabilistic distribution for any given ship’s life span of the hull girder stresses. Individual amplitudes statistical analysis and extreme value statistics are used. Then, the probability of exceeding the permissible hull girder bending stresses in the class rules is calculated. An example is given for 25K DWT bulk carrier.


2004 ◽  
Author(s):  
Masahide Katsuo ◽  
Toshiyuki Sawa

The interface stress distributions between the coupling collar, the adhesive and the pipes of the joint subjected to an internal pressure, a temperature change and bending moments are analyzed by using the elastic finite element method (FEM). The experiment of the rupture test of the joints manufactured by pipes made of structural steel (S45C, JIS) and epoxide adhesive was carried out by applying the above loads to the joints. From the numerical calculations, the following results were obtained: (1) the stress distributes uniformly at the interface except near the edges, (2) the stress becomes singular at the edges of the interfaces and (3) the stress distribution at a half part of the interface increase as the external bending moments increase and also Young’s modulus of the adhesive increases. From the experiments, the following results were obtained: (1) the joint strength (evaluated as a 95% non-rupture probability) under both the internal pressure and the temperature change increases as the coupling length increases and (2) the joint strength under both the internal pressure and the temperature change decreases when the external bending moment is applied to the joint. Furthermore, the numerical results are in fairly good agreement with the experimental results.


Author(s):  
Hany F. Abdalla

Ninety degree back–to–back pipe bends are extensively utilized within piping networks of modern nuclear submarines and modern turbofan aero–engines where space limitation is considered a supreme concern. According the author’s knowledge, no shakedown analysis exists for such structure based on experimental data. In the current research, the pipe bend setup analyzed is subjected to a spectrum of steady internal pressures and cyclic out–of–plane bending moments. A previously developed direct non–cyclic simplified technique, for determining elastic shakedown limit loads, is utilized to generate the elastic shakedown boundary of the analyzed structure. Comparison with the elastic shakedown boundary of the same structure, but subjected to cyclic in–plane bending moments revealed a higher shakedown boundary for the out–of–plane bending loading configuration with a maximum bending moment ratio of 1.4 within the low steady internal pressure spectrum. The ratio decreases towards the medium to high internal pressure spectrum. The simplified technique outcomes showed excellent correlation with the results of full elastic–plastic cyclic loading finite element simulations.


Author(s):  
Kazuhide Horiuchi ◽  
Yoshio Takagi ◽  
Toshiyuki Sawa

In previous study, the characteristics of the pipe flange connections such as the contact gasket stress distribution and the sealing performance of the connection subjected to bending moments are examined. The result suggests that the leakage increases as the bending moment increases. However, a design method for the connection subjected to bending moment is not taken into consideration. The sealing performance of the connection for the different loading history is changed due to non-linearity and hysteresis of non-asbestos gasket. After the pipe flange connections are tightened, bending moment prior to internal pressure is applied due to misalignment of the connections with bolts and nuts. So, it is necessary to examine the difference in the sealing performance due to different loading history and to establish a design method for the connections subjected to bending moment and internal pressure. In this study, the difference in the sealing performance due to different loading history is examined and pipe length in each usage condition is determined for the two loading histories using tensile strength of hub side and allowable leak rate of soppy bubble method to establish a design method of flange subjected to bending moment. The result suggests the average contact gasket stress for the different loading history is changed due to non-linearity and hysteresis of non-asbestos gasket and pipe length in each initial contact gasket stress is determined for the two loading histories.


Author(s):  
Toshiyuki Sawa ◽  
Mitsuhiro Matsumoto ◽  
Fumio Ando

The leakage evaluation when gas is used is more severe than that when liquid is used in pipe flange connections. In a practical design, it is also necessary to examine the leakage in the connection under liquid internal pressure. This paper deals with the contact gasket stress distributions in the pipe flange connections with a spiral wound gasket and a compressed sheet gasket by using elasto-plastic finite element method (FEM) taking account hysteresis and non-linearity in the stress-strain curves of the gaskets, when bending moments as well as internal pressure are applied to the connections. In the FEM calculations, the effects of the gaskets and the initial clamping bolt force (bolt preload) on the contact gasket stress distributions are examined. The leakage tests for the connections under bending moments were also conducted by using liquid (water). By using the results of the leakage tests and the calculated contact gasket stress distributions, the sealing performance of the connections is evaluated. It is found that the sealing performance of the connection under the bending moment can be estimated when internal fluid is liquid (water).


1997 ◽  
Vol 119 (3) ◽  
pp. 301-305
Author(s):  
J. Jekerle

In the wall of an oval pipe, additional to the circumferential forces, shear forces and bending moments occur under internal pressure load. Under this condition, the bending stresses in certain cross sections reach a figure many times that of normal stresses so that yield strength of the material can be exceeded. The usual stress calculation method is based on the calculation of the bending moments with the use of the elastic bending equation. The use of the part-plastic equation presented in the paper gives more accurate values for the bending moments sought in the cross sections being checked. This paper shows that even though the new calculation method leads to a smaller wall thickness of the flat oval pipe, the design of the flat oval pipe is nevertheless safe.


2015 ◽  
Vol 59 (01) ◽  
pp. 11-30
Author(s):  
Maro Corak ◽  
Joško Parunov ◽  
C. Guedes Soares

Extreme values of wave and whipping bending moments are important in structural design of large containerships. Since the extreme values of these two, partially correlated processes do not occur at the same time instant and even at the same environmental conditions, it is necessary to combine them by using probabilistic load combination methods. The correlation analysis between wave and whipping bending moments is performed and a practical method for calculation of the most probable load combination factor between considered bending moments is presented. Short-term load combination factors are calculated by reconstruction of the signal from the frequency domain solution. Results are validated by comparison with model test data of the 9400-TEU containership for various sea states and speeds and heading angles. Practical regression equations for estimation of the most probable short-term load combination factor are formulated. Regression equations are then used in the computation of the long-term distribution of combined bending moment. The procedure is demonstrated on the example of the two large containerships.


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