scholarly journals Advanced techniques for estimation of the tensile fracture toughness of adhesive joints

Author(s):  
R.D.S.G. Campilho ◽  
M.D. Banea ◽  
L.F.M. da Silva

Adhesive bonding has become more efficient in the last few decades due to the adhesives developments, granting higher strength and ductility. As a result, adhesives are being increasingly used in industries such as the automotive, aerospace and construction. Thus, it is highly important to predict the strength of bonded joints to assess the feasibility of joining during the fabrication process of components (e.g. due to complex geometries) or for repairing purposes. When using the Finite Element Method with advanced propagation laws, the tensile (Gnc) and shear (Gsc) fracture toughness of adhesive joints must be determined with accuracy. Several conventional methods to obtain Gnc and Gsc exist in the literature, mainly based on Linear Elastic Fracture Mechanics (LEFM). The J-integral technique is accurate to measure these parameters for adhesives with high ductility. In this work, the J-integral is used to obtain Gnc by the Double-Cantilever Beam (DCB) test. An optical measurement method is developed for the evaluation of the crack tip opening and adherends rotation at the crack tip during the test, supported by a Matlab® sub-routine for the automated extraction of these quantities. As output of this work, an optical method that allows an easier and quicker extraction of the parameters to obtain Gnc than the available methods is proposed (by the J-integral technique) and some results are presented regarding joints with different geometry and adherend material.

2017 ◽  
Vol 754 ◽  
pp. 210-213
Author(s):  
Guang Ping Zou ◽  
Chong Zhao ◽  
Zhong Liang Chang

In this work, the effect of the prefabricated crack offset angle on the fracture toughness of the CT specimen was studied by means of the numerical simulation of tensile fracture. It is found that offset angle has a great influence on the fracture toughness of the CT specimen with a straight crack, and the effect is obvious when the bias angle is greater than 3 degrees. For the CT specimen with an oblique crack tip, with the increase of the bias angle of the crack tip, the J-integral value and the fracture toughness are not significantly changed. At the same time, as the angle increases, the stress applied load has more obvious influence on the crack tip stress field.


2018 ◽  
Vol 122 (1255) ◽  
pp. 1352-1370 ◽  
Author(s):  
H. Liu ◽  
B.G. Falzon ◽  
G. Catalanotti ◽  
W. Tan

ABSTRACTCarbon fibres with high tensile strength are being increasingly utilised in the manufacture of advanced composite aerostructures. A Modified Compact Tension (MCT) specimen is often deployed to measure the longitudinal intralaminar fracture toughness but a high tensile strength often leads to premature damage away from the crack tip. We present an approach whereby the MCT specimen is supported by external fixtures to prevent premature damage. In addition, we have developed a novel measurement technique, based on the fibre failure strain and C-scanning, to determine the crack length in the presence of surface sublaminate delamination which masks the crack tip location. A set of cross-ply specimens, with a ((90/0)s)4 layup, were manufactured from an IMS60/epoxy composite system Two different data reduction schemes, compliance calibration and the area method, are used to determine the fibre-dominated initiation and propagation intralaminar fracture toughness values. Propagation values of fracture toughness were measured at 774.9 ± 5.2% kJ/m2 and 768.5 ± 4.1% kJ/m2, when using the compliance calibration method and the area method, respectively. Scanning Electron Microscopy (SEM) is carried out on the fracture surface to obtain insight into the damage mechanism of high-tensile-strength fibre-reinforced unidirectional composites. The measured tensile fracture toughness value is used in a fully validated computational model to simulate the physical test.


1993 ◽  
Vol 66 (4) ◽  
pp. 634-645
Author(s):  
N. Nakajima ◽  
J. L. Liu

Abstract The effect of gel on the fracture toughness of four PVC/NBR (50/50) blends was characterized by two different J- integral methods. Three of these blends are compatible blends with 33% acrylonitrile in NBRs, and the fourth with 21% acrylonitrile content, is an incompatible blend. Two types of gel are involved in this study microgels and macrogels. The J-integral methods are (1) conventional method proposed by Bagley and Landes and (2) crack initiation locus method proposed by Kim and Joe. The same load-displacement curves are used in both methods. However, the latter eliminates the energy dissipation away from the crack tip in the determination of Jc, while the former does not. Both methods produced almost the same results indicating that the energy dissipation away from the crack tip is negligible in these samples. The fracture toughness of a macrogel-containing blend is much greater than that of a microgel-containing blend, which, in turn, is only slightly greater than that of a gel-free blend. This implies that the two gel-containing blends have different fracture processes. The incompatible blend has the lowest fracture toughness due to weak interaction at the boundaries of the two phases.


1981 ◽  
Vol 103 (3) ◽  
pp. 246-254 ◽  
Author(s):  
D. M. Parks

Recent studies of the mechanics of elastic-plastic and fully plastic crack growth suggest that such parameters as the J-integral and the crack tip opening displacement can, under certain conditions, be used to correlate the initiation and early increments of the ductile tearing mode of crack growth. To date, elastic-plastic fracture mechanics has been applied mainly to test specimen geometries, but there is a clear need for developing practical analysis capabilities in structures. In principle, three-dimensional elastic-plastic finite element analysis could be performed, but, in fact, such analyses would be prohibitively expensive for routine application. In the present work, the line-spring model of Rice and Levy [1-3] is extended to estimate the J-integral and crack tip opening displacement for some surface crack geometries in plates and shells. Good agreement with related solutions is obtained while using orders of magnitude less computing time.


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