scholarly journals ПРОГНОЗИРУЕМЫЕ ЭФФЕКТЫ УПРОЧНЕНИЯ АЛМАЗНЫМ ВЫГЛАЖИВАНИЕМ ДЕТАЛЕЙ ПОЛУЧЕННЫХ С ПОМОЩЬЮ СЕЛЕКТИВНОГО ЛАЗЕРНОГО СПЕКАНИЯ

2020 ◽  
pp. 73-82
Author(s):  
Евгений Валериевич Вишнепольский ◽  
Дмитрий Викторович Павленко ◽  
Ярослав Викторович Двирнык

The analysis of the possibility of expanding the scope of selective laser sintering technology has been made for the production of parts of short-range gas turbine aircraft engines due to the strengthening of stress concentration points by local plastic deformation by diamond smoothing. The technical, economic, and social effects of the application of this technology have been considered.The stress-strain state of complex-shaped thin-walled parts such as a disk and a monowheel of a short-life aircraft engine during their manufacture according to the traditional techniques from the compact materials VT8 and INCONEL 718 and according to the alternative technology from the materials Ti45Al3Nb (SLS) and INCONEL 718 (SLS)has been calculated and studied. The analysis of stress fields in stress concentration zones is carried out. Estimates are obtained from the static strength reserves of these parts during delamination and rupture of the force layers. A comparison of the obtained reserves of static strength for various places of stress concentration of parts made of compact and non-compact materials has been performed.The effectiveness of the use of alternative technology has been estimated by calculating the unit cost of production in mass production with a production program of 1000 pcs. The economic effect of the use of selective laser sintering and hardening technology in the manufacture of a part of a disk made of INCONEL 718 non-compact material (SLS) is estimated in comparison with the basic technology for the production of a part made of INCONEL 718 compact material in mass production. The comparison of the required capital investments for basic and alternative technology is carried out. The impact of alternative technology on the social and environmental spheres of human life has been assessed.Conclusions have been drawn about the prospects of introducing the technology of local plastic deformation by diamond smoothing to expand the scope of using SLS in the production of parts for the domestic aviation and aerospace industries and society, as well as its potential for other industries.

2014 ◽  
Vol 49 (14) ◽  
pp. 4698-4704 ◽  
Author(s):  
Sadahiro Tsurekawa ◽  
Yuta Chihara ◽  
Kyohei Tashima ◽  
Seiichiro Ii ◽  
Pavel Lejček

2008 ◽  
Vol 1108 ◽  
Author(s):  
Alonso Martín-Martín ◽  
Manuel Avella ◽  
M. Pilar Iñiguez ◽  
Juan Jiménez ◽  
Myriam Oudart ◽  
...  

AbstractIn this work we study the defects responsible for the degradation of high power AlGaAs based laser bars. The mirror and cavity degradations are studied by spectral cathodoluminescence (CL) imaging. Following the analysis of the CL images the main defects generated during the laser operation are revealed, both facet and intracavity defects are observed. A thermomechanical model is used to describe the very beginning of the defect formation. The defects are formed by a local plastic deformation induced by local heating at defects.


2014 ◽  
Vol 606 ◽  
pp. 77-80 ◽  
Author(s):  
Maroš Martinkovič ◽  
Peter Pokorný ◽  
Petra Bodišová

Final properties of plastic deformed parts of workpieces are affected by production technological processes. Therefore it is needful to know detailed structure changes of plastic deformed material caused by machining - grinding, drilling etc. Friction of tool to work surface caused one of three areas of plastic deformation in cutting zone. It has great influence to quality of work surface and local mechanical properties of surface layer of workpiece. Influence of drill wear to local plastic deformation in deformation zone around the surface of drilled holes was investigated. Two types of cutting tools were used: high speed steel drill IZAR HSSCO with diameter 6,0 mm surface hardened by boriding and the same one without boride layer. Standard cutting parameters were used. During the machining process, axial component of cutting force and torque were observed. The work piece was bulk from carbon steel Ck45 (1.0503). Wear of the tool was estimated as a wide of wear on tool flank. The local strain in analysed place of probes on their sections was obtained by stereological measurement of degree of grain boundaries orientation, which is proportional to grain boundaries deformation degree. Estimation of grain boundary orientation degree leads to determination of local plastic deformation in arbitrary place of workpiece. These results lead to detailed analysis of material structure changes caused by drilling from which local mechanical properties result.


2012 ◽  
Vol 111 (2) ◽  
pp. 024901 ◽  
Author(s):  
Ari Salmi ◽  
Lauri I. Salminen ◽  
Birgitta A. Engberg ◽  
Tomas Björkqvist ◽  
Edward Hæggström

2021 ◽  
Vol 9 ◽  
Author(s):  
Monika Vyskočová ◽  
◽  
Maroš Martinkovič ◽  
Martin Necpál ◽  
Maroš Vyskoč ◽  
...  

The article deals with the local plastic deformation analysis after cold forming. The technology of drawing seamless steel tubes was used to obtain cold-formed samples. The tubes were manufactured by a Tinius Olsen 300ST tensile tester with a 6 ° and 12 ° die drawn without and with an inner mandrel. Based on orientation size recalculated by stereology and applying Monte Carlo method a mathematical conversion model was developed. Implemented model together with surface measurements and structure characteristics were used to get the orientation to the size of the deformation. Thus, the actual (logarithmic) deformations and local stresses were determined. Comparison of experimentally measured values of the actual local plastic deformation with the deformation calculated found on the model simulation in the Deform program defined the significance of the differences assessed by means of a statistical T-test. All differences in the values of the local plastic deformation with respect to the position were evaluated as statistically insignificant and therefore the difference between the experimental calculation and the simulation is random.


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