scholarly journals Enhancement of Subcooled Flow Boiling Heat Transfer with High Porosity Sintered Fiber Metal

2021 ◽  
Vol 11 (3) ◽  
pp. 1237
Author(s):  
Yusuke Otomo ◽  
Edgar Santiago Galicia ◽  
Koji Enoki

We conducted experimental research using high-porosity sintered fiber attached on the surface, as a passive method to increase the heat flux for subcooled flow boiling. Two different porous thicknesses (1 and 0.5 mm) and one bare surface (0 mm) were compared under three different inlet subcooling temperatures (30, 50 and 70 K) and low mass flux (150–600 kg·m−2·s−1) using deionized water as the working fluid under atmospheric pressure. The test section was a rectangular channel, and the hydraulic diameter was 10 mm. The results showed that the heat flux on porous surfaces with a thickness of 1 and 0.5 mm increased by 60% and 40%, respectively, compared to bare surfaces at ΔTsat = 40 K at a subcooled temperature of 50 K and mass flux of 300 kg·m−2·s−1. An abrupt increase in the wall superheat was avoided, and critical heat flux (CHF) was not reached on the porous surfaces. The flow pattern and bubble were recorded with a high-speed camera, and the bubble dynamics are discussed.

1996 ◽  
Vol 118 (1) ◽  
pp. 110-116 ◽  
Author(s):  
O. Zeitoun ◽  
M. Shoukri

Bubble behavior and mean bubble diameter in subcooled upward flow boiling in a vertical annular channel were investigated under low pressure and mass flux conditions. A high-speed video system was used to visualize the subcooled flow boiling phenomenon. The high-speed photographic results indicated that, contrary to the common understanding, bubbles tend to detach from the heating surface upstream of the net vapor generation point. Digital image processing technique was used to measure the mean bubble diameter along the subcooled flow boiling region. Data on the axial area-averaged void fraction distributions were also obtained using a single-beam gamma densitometer. Effects of the liquid subcooling, applied heat flux, and mass flux on the mean bubble size were investigated. A correlation for the mean bubble diameter as a function of the local subcooling, heat flux, and mass flux was obtained.


2021 ◽  
Vol 11 (13) ◽  
pp. 5883
Author(s):  
Edgar Santiago Galicia ◽  
Yusuke Otomo ◽  
Toshihiko Saiwai ◽  
Kenji Takita ◽  
Kenji Orito ◽  
...  

Passive methods to increase the heat flux on the subcooled flow boiling are extremely needed on modern cooling systems. Many methods, including treated surfaces and extended surfaces, have been investigated. Experimental research to enhance the subcooled flow boiling using high sintered fiber attached to the surface was conducted. One bare surface (0 mm) and four porous thickness (0.2, 0.5, 1.0, 2.0 mm) were compared under three different mass fluxes (200, 400, and 600 kg·m−2·s−1) and three different inlet subcooling temperature (70, 50, 30). Deionized water under atmospheric pressure was used as the working fluid. The results confirmed that the porous body can enhance the heat flux and reduce the wall superheat temperature. However, higher porous thickness presented a reduction in the heat flux in comparison with the bare surface. Bubble formation and pattern flow were recorded using a high-speed camera. The bubble size and formation are generally smaller at higher inlet subcooling temperatures. The enhancement in the heat flux and the reduction on the wall superheat is attributed to the increment on the nucleation sites, the increment on the heating surface area, water supply ability through the porous body, and the vapor trap ability.


2019 ◽  
Vol 141 (3) ◽  
Author(s):  
Kan Zhou ◽  
Hua Zhu ◽  
Wei Li ◽  
Junye Li ◽  
Kuang Sheng ◽  
...  

Recently, microchannel heat sinks have been emerged as a kind of high performance cooling scheme to meet the heat dissipation requirement of electronics packaging and integration. In this study, an experimental investigation of subcooled flow boiling in a high-aspect-ratio rectangular microchannel was conducted with de-ionized water as the working fluid. In the experimental operations, the mass flux was varied from 200 to 400 kg/m2s and the imposed heat flux from 3 to 20 W/cm2 while the fluid inlet temperature was regulated constantly at 90 °C. The boiling curves, onset of nucleate boiling (ONB), and flow patterns of subcooled flow boiling were investigated with the aid of instrumental measurements and a high-speed camera. The slope of the boiling curves increased sharply once the superheat needed to initiate the onset of nucleate boiling was attained, with lower superheat required of boiling incipience for lower mass fluxes. Meanwhile, the initiative superheat and heat flux of onset of nucleate boiling were compared with the existing correlations in the literature with good agreement. As for the flow visualization images, slug flow and reverse backflow were observed, where transient local dryout as well as rewetting occurred. A facile image processing tool was developed to profile the transient development and progression of the liquid–vapor interface and partial dryout patches in microchannels, which proved that the physical quantities of bubble dynamics for the elongation period during subcooled boiling could be well detected and calculated.


2012 ◽  
Vol 134 (11) ◽  
Author(s):  
S. J. Penley ◽  
R. A. Wirtz

Subcooled flow boiling experiments with water at 0.2-atm pressure assess the utility of fine filament screen laminate enhanced surfaces as high-performance boiling surfaces. Experiments are conducted on vertically oriented, multilayer copper laminates in distilled water. The channel Reynolds number is varied from 2000 to 20,000, and subcooling ranges from 2 to 35 K. Boiling performance is documented for ten different porous surfaces having pore hydraulic diameters ranging from 39 μm to 105 μm, and surface area enhancement ratios ranging from 5 to 37. Heat flux of up to 446 W/cm2 is achieved at 35 K subcooling at a channel Reynolds number of 6000, which represents a 3.5-fold increase in critical heat flux (CHF) over that of the saturated pool boiling on the same surface. Results show that CHF is strongly correlated with subcooling, and the effect of subcooling is more pronounced as the channel Reynolds number is increased. It is found that CHF enhancement due to subcooling and channel Reynolds number is intrinsically linked to the surface area enhancement ratio, which has an optimum that depends on the degree of subcooling. High-speed video imagery (up to 8100 fps) and long-range microscopy are used to document bubble dynamics. Boiling mechanisms inherent to subcooling, enhanced surface geometry, and CHF are discussed.


Author(s):  
Kan Zhou ◽  
Junye Li ◽  
Zhao-zan Feng ◽  
Wei Li ◽  
Hua Zhu ◽  
...  

For improving the functionality and signal speed of electronic devices, electronic components have been miniaturized and an increasing number of elements have been packaged in the device. As a result there has been a steady rise in the amount of heat necessitated to be dissipated from the electronic device. Recently microchannel heat sinks have been emerged as a kind of high performance cooling scheme to meet the heat dissipation requirement of electronics packaging, In the present study an experimental study of subcooled flow boiling in a high-aspect-ratio, one-sided heating rectangular microchannel with gap depth of 0.52 mm and width of 5 mm was conducted with deionized water as the working fluid. In the experimental operations, the mass flux was varied from 200 to 400 kg/m2s and imposed heat flux from 3 to 20 W/cm2 while the fluid inlet temperature was regulated constantly at 90 °C. The boiling curves, flow pattern and onset of nucleate boiling of subcooled flow boiling were investigated through instrumental measurements and a high speed camera. It was found that the slope of the boiling curves increased sharply once the superheat needed to initiate the onset of nucleate boiling was attained, and the slope was greater for lower mass fluxes, with lower superheat required for boiling incipience. As for the visualization images, for relatively lower mass fluxes the bubbles generated were larger and not easy to depart from the vertical upward placed narrow microchannel wall, giving elongated bubbly flow and reverse backflow. The thin film evaporation mechanism dominated the entire test section due to the elongated bubbles and transient local dryout as well as rewetting occurred. Meanwhile the initiative superheat and heat flux of onset of nucleate boiling were compared with existing correlations in the literature with good agreement.


Author(s):  
Young Jae Choi ◽  
Dong Hoon Kam ◽  
Yong Hoon Jeong

CHF experiments were conducted in subcooled flow boiling region at atmospheric pressure. Magnetite nanoparticles were deposited sufficiently on the test sections in same deposition process. Then, working fluid was changed to DI water. After the nanoparticle deposition process, the surface became very hydrophilic even after CHF experiment using DI water. The wettable surfaces were observed using static contact angle and SEM image. CHF results of bare stainless surface and nanoparticle-deposited surface were obtained in the subcooled boiling region. Experiments were conducted over a mass flux range from 1,000 kg/m2s to 5,000 kg/m2s and with inlet temperatures of 40, 60, and 80 °C. The CHF enhancement was from 0% to 40 % by the nanoparticle deposition, which is related wettability enhancement. The CHF enhancement increased as the mass flux increased, which lead to exit quality decrement.


Author(s):  
Bao Truong ◽  
Lin-wen Hu ◽  
Jacopo Buongiorno ◽  
Thomas McKrell

Nanofluids are engineered colloidal dispersions of nano-sized particle in common base fluids. Previous pool boiling studies have shown that nanofluids can improve critical heat flux (CHF) up to 200% for pool boiling and up to 50% for subcooled flow boiling due to the boiling induced nanoparticle deposition on the heated surface. Motivated by the significant CHF enhancement of nanoparticle deposited surface, this study investigated experimentally the subcooled flow boiling heat transfer of pre-coated test sections in water. Using a separate coating loop, stainless steel test sections were treated via flow boiling of alumina nanofluids at constant heat flux and mass flow rate. The pre-coated test sections were then used in another loop to measure subcooled flow boiling heat transfer coefficient and CHF with water. The CHF values for the pre-coated tubing were found on average to be 28% higher than bare tubing at high mass flux G = 2500 kg/m2 s. However, no enhancement was found at lower mass flux G = 1500 kg/m2 s. The heat transfer coefficients did not differ much between experiments when the bare or coated tubes were used. SEM images of the test sections confirm the presence of a nanoparticle coating layer. The nanoparticle deposition is sporadic and no relationship between the coating pattern and the amount of CHF enhancement is observed.


2021 ◽  
Vol 931 ◽  
Author(s):  
Gulshan Kumar Sinha ◽  
Surya Narayan ◽  
Atul Srivastava

The phenomena of microlayer formation and its dynamic characteristics during the nucleate pool boiling regime have been widely investigated in the past. However, experimental works on real-time microlayer dynamics during nucleate flow boiling conditions are highly scarce. The present work is an attempt to address this lacuna and is concerned with developing a fundamental understanding of microlayer dynamics during the growth process of a single vapour bubble under nucleate flow boiling conditions. Boiling experiments have been conducted under subcooled conditions in a vertical rectangular channel with water as the working fluid. Thin-film interferometry combined with high-speed cinematography have been adopted to simultaneously capture the dynamic behaviour of the microlayer along with the bubble growth process. Transients associated with the microlayer have been recorded in the form of interferometric fringe patterns, which clearly reveal the evolution of the microlayer beneath the growing vapour bubble, the movement of the triple contact line and the growth of the dryspot region during the bubble growth process. While symmetric growth of the microlayer was confirmed in the early growth phase, the bulk flow-induced bubble deformation rendered asymmetry to its profile during the later stages of the bubble growth process. The recorded fringe patterns have been quantitatively analysed to obtain microlayer thickness profiles at different stages of the bubble growth process. For Re = 3600, the maximum thickness of the almost wedge-shaped microlayer was obtained as δ ~ 3.5 μm for a vapour bubble of diameter 1.6 mm. Similarly, for Re = 6000, a maximum microlayer thickness of δ ~ 2.5 μm was obtained for a bubble of diameter 1.1 mm.


Author(s):  
Akira Oshima ◽  
Koichi Suzuki ◽  
Chungpyo Hong ◽  
Masataka Mochizuki

It has been considered that the dry-out is easy to occur in boiling heat transfer for a small channel, a mini or microchannel because the channel was easily filled with coalescing vapor bubbles. In the present study, the experiments of subcooled flow boiling of water were performed under atmospheric condition for a horizontal rectangular channel of which size is 1mm in height and 1mm in width with a flat heating surface of 10mm in length and 1mm in width placed on the bottom of the channel. The heating surface is a top of copper heating block and heated by ceramics heaters. In the high heat flux region of nucleate boiling, about 70 ∼ 80 percent of heating surface was covered with a large coalescing bubble and the boiling reached critical heat flux (CHF) by a high speed video observation. In the beginning of transition boiling, coalescing bubbles were collapsed to many fine bubbles and microbubble emission boiling was observed at higher liquid subcooling than 30K. The maximum heat flux obtained was 8MW/m2 (800W/cm2) at liquid subcooling of higher than 40K and the liquid velocity of 0.5m/s. However, the surface temperature was extremely higher than that of centimeter scale channel. The high speed video photographs indicated that microbubble emission boiling occurs in the deep transition boiling region.


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