scholarly journals High-Temperature Synthesis of Metal–Matrix Composites (Ni-Ti)-TiB2

2021 ◽  
Vol 11 (5) ◽  
pp. 2426
Author(s):  
Vladimir Promakhov ◽  
Alexey Matveev ◽  
Nikita Schulz ◽  
Mikhail Grigoriev ◽  
Andrey Olisov ◽  
...  

Currently, metal–matrix composite materials are some of the most promising types of materials, and they combine the advantages of a metal matrix and reinforcing particles/fibres. Within the framework of this article, the high-temperature synthesis of metal–matrix composite materials based on the (Ni-Ti)-TiB2 system was studied. The selected approaches make it possible to obtain composite materials of various compositions without contamination and with a high degree of energy efficiency during production processes. Combustion processes in the samples of a 63.5 wt.% NiB + 36.5 wt.% Ti mixture and the phase composition and structure of the synthesis products were researched. It has been established that the synthesis process in the samples proceeds via the spin combustion mechanism. It has been shown that self-propagating high-temperature synthesis (SHS) powder particles have a composite structure and consist of a Ni-Ti matrix and TiB2 reinforcement inclusions that are uniformly distributed inside it. The inclusion size lies in the range between 0.1 and 4 µm, and the average particle size is 0.57 µm. The obtained metal-matrix composite materials can be used in additive manufacturing technologies as ligatures for heat-resistant alloys, as well as for the synthesis of composites using traditional methods of powder metallurgy.

Materials ◽  
2021 ◽  
Vol 14 (20) ◽  
pp. 5914
Author(s):  
Alexey Matveev ◽  
Vladimir Promakhov ◽  
Nikita Schultz ◽  
Alexander Vorozhtsov

The novelty of this work consists of obtaining original fundamental data on the laws of synthesis of new metal matrix composite materials for additive technologies. CrN + TiNi composites were obtained using the method of self-propagating high-temperature synthesis. In this work, analysis of the parameters of the synthesis of composite materials as well as their structure and phase composition were carried out. A scheme for the formation of a composite structure is established; it is shown that the phase composition is represented by 54.6 wt.% CrN and 45.4 wt.% TiNi. It was shown that composites based on the system are suitable for machines that make use of direct laser deposition to grow layers of materials. Sample structure and phase parameters were studied. It is shown that titanium nitride particles are uniformly distributed in the CrNi intermetallic matrix, the TiN particle size ranges from 0.3 to 9 μm and the average particle size is 2.8 μm. The results obtained indicate the possibility of synthesizing promising metal matrix composite materials for additive technologies. Such materials may have increased hardness, operating temperature and strength.


2013 ◽  
Vol 872 ◽  
pp. 191-196 ◽  
Author(s):  
Farabi Bozheyev ◽  
Vladimir V. An ◽  
Yuriy Irtegov

Copper and molybdenum sulfide nanopowders were prepared by self-propagating high-temperature synthesis in argon. The initial copper powder and molybdenum powder were produced by electric spark dispersion in hexane and by electrical explosion of wires (EEW) in argon, respectively. The powders were studied by electron microscopy, X-ray diffraction and Raman spectroscopy. The copper sulfide main phase is hexagonal 2H-CuS, whereas hexagonal 2H-MoS2 and rhombohedral 3R-MoS2 are characteristic for molybdenum disulfide. The lattice parameters of copper and molybdenum sulfides were calculated. The average particle size of copper sulfide and molybdenum disulfide powders was about 50 nm and 80 nm, respectively.


2015 ◽  
Vol 670 ◽  
pp. 33-38 ◽  
Author(s):  
Sergey Galanov ◽  
Olga I. Sidorova ◽  
Vera A. Batyreva

Nickel dispersion, which provides total catalytically active metal surface, is significant for partial catalytic oxidation of natural gas to obtain high purpose products yield and productivity in syngas. The interaction of reaction medium under high reaction temperatures during 20-25 hours promotes the increase of total square of active Ni component for block catalysts obtained with self-propagating high-temperature synthesis, which allows achieving productivity in syngas 7.1·103cm3(syngas)/cm3(catalyst)·hour. It is observed that for catalyst systems obtained with precipitation, chemical composition of oxide phase influences the particles size of metal nickel. For granular catalysts obtained through precipitation after 25-hour exploitation, average particle size (according to CSR) metal nickel is 3-4.5 times smaller than Ni in catalysts obtained with self-propagating high-temperature synthesis. This allows achieving productivity in syngas 8.1·103cm3/сm3·hour, when there is average temperature decrease over the catalytic layer by ~100°С in comparison with blocks acquired through self-propagating high-temperature synthesis.


2013 ◽  
Vol 16 (1) ◽  
pp. 41 ◽  
Author(s):  
Yu.V. Titova ◽  
A.P. Amosov ◽  
G.V. Bichurov ◽  
D.A. Maidan

<p>Regularities of self-propagating high-temperature synthesis (SHS) or combustion synthesis (CS) by using “silicon – sodium azide – ammonium hexafluorosilicate – carbon – aluminum” powder mixture in the nitrogen atmosphere were investigated. The thermodynamic analysis of the combustion synthesis was performed. Experimental investigation of the combustion process: the measurement of linear rates of the combustion front propagation and the maximum combustion temperatures was conducted in a laboratory reactor with working volume 4.5 liters. The influence of the components ratio in the initial mixture on the combustion temperature, combustion rate and composition of reaction product was studied. The phase composition of the product synthesized was determined with an X-ray  diffractometer. It was disclosed that the SHS product consists of the composition (mixture) of silicon carbide nanopowder with silicon nitride whiskers and a final halide. Investigation of surface topography and morphology of the product particles was carried out with a scanning electron microscope. Optimal mixture for the synthesis of nanoscale composition based on silicon carbide was determined: “14Si+6NaN<sub>3</sub>+(NH<sub>4</sub>)<sub>2</sub>SiF<sub>6</sub>+15C+Al”. In this case, the SHS product consists of four phases: silicon carbide (β-SiC) – 48.57 wt.%, α-silicon nitride (<em>α</em>-Si<sub>3</sub>N<sub>4</sub>) – 27.04 wt.%, β-silicon nitride (β-Si<sub>3</sub>N<sub>4</sub>) – 5.83 wt.%, and sodium hexafluoroaluminate (Na<sub>3</sub>AlF<sub>6</sub>) – 18.56 wt.%. The average particle size of the composition was in the range of 70–130 nm. It was shown that the composition of the silicon carbide with silicon nitride and the final halide Na<sub>3</sub>AlF<sub>6</sub> playing a role a flux can be used as a modifier of castable aluminum alloys and as a reinforcing phase of aluminomatrix composites.</p>


2017 ◽  
Vol 904 ◽  
pp. 93-97 ◽  
Author(s):  
Morteza Hoseini ◽  
Ghasem Dini ◽  
Azam Fatemi

In this study, silica obtained from the rice husk was used to synthesis of Al2O3/SiC nanoparticles. For this reason, the ash obtained from the burning of the rice husk which contains more than 93 wt. % silica, aluminum and carbon powders with the molar ratios of 3:4:6 were mixed and then compacted into pellets by using a cylindrical die under a pressure 50MPa. In order to conduct the self-propagating high-temperature synthesis (SHS), the produced pellets were placed in an electrical furnace at 850°C under the argon gas atmosphere. Then, a planetary ball milling for 4 to 24h was used to decrease the particle size of the synthesized composite. The results of XRF, XRD, SEM and DLS investigations shown that the rice husk ash can be used to fabricate Al2O3/SiC nanoparticles with an average particle size of about 80 to 65nm via SHS process and ball-milling for 12 to 24h.


2012 ◽  
Vol 468-471 ◽  
pp. 1247-1250 ◽  
Author(s):  
Fang Yang ◽  
Zhi Meng Guo ◽  
Jun Jie Hao ◽  
Yong Liang Shi

The ultra-fine TiB2-Ti(C, N) composite powders were prepared by self-propagating high-temperature synthesis (SHS) with Ti, BN and C powders as its starting materials. The morphology of the products was characterized by X-ray diffraction (XRD) and scanning electron microscope (SEM). The results showed the composite powders were consisted of the mainly phases Ti(C, N), TiB2 and a small amount of TiN phase. With the Ni addition, the brittle phase Ni3B was appeared. SEM results revealed that the composite powders had a uniform particle size, a round grain-shaped structure and a narrow size distribution and the average particle size of which is less than 1μm.


2014 ◽  
Vol 936 ◽  
pp. 23-27 ◽  
Author(s):  
Yi Si

The effect of different concentrations of Pr on the microstructure and tensile properties of cast Al-18 wt.%Mg2Si in situ metal matrix composite was investigated. The results show that the addition of proper amount of Pr has significant modification effect on primary Mg2Si in the Al-18 wt.% Mg2Si composite. With the increase of Pr content from 0.1 to 0.7%, the morphology of primary Mg2Si is changed from irregular or dendritic to polyhedral shape, and its average particle size is significantly decreased from 65 to 17 μm. When the Pr content exceeds 1.0%, the primary Mg2Si become coarse again. Tensile tests reveal that the Pr addition improves the tensile strength and ductility of the material. Comparing with those of unmodified composite, the ultimate tensile strength and percentage elongation with 0.7% Pr are increased by 36.5% and 161.6%, respectively.


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