scholarly journals Influence of Thermochemical Treatment on the Surface Properties of Finish Turned Wire Arc Sprayed 17Cr Steel Coatings

2021 ◽  
Vol 11 (14) ◽  
pp. 6520
Author(s):  
Pia Kutschmann ◽  
Thomas Lindner ◽  
Hendrik Liborius ◽  
Thomas Grund ◽  
Andreas Schubert ◽  
...  
Keyword(s):  
Surface Properties ◽  
Thermal Spray ◽  
Surface Hardening ◽  
Thermochemical Treatment ◽  
Thermal Spray Coatings ◽  
Machining Process ◽  
Void Volume ◽  
Near Surface ◽  
Spray Coatings ◽  
Oil Retention

Structural features of thermal spray coatings, e.g., porosity, can be beneficial as oil retention volumes in tribological systems in order to improve emergency running properties. While thermal spray coatings can already have a considerable degree of porosity depending on the coating conditions, the finish machining, e.g., by turning, has a significant influence on the final surface properties. Effects like near-surface deformation and subsequent closing of pores during the machining process should be prevented. In the present study, the influence of thermochemical surface hardening on the surface topography of wire arc sprayed 17Cr steel layers after finish turning was investigated. Successful surface hardening by gas nitriding was shown by light microscopic and phase analyses. The surface properties after the various treatment steps were characterized by the surface roughness parameters Ra and Rz, the valley void volume Vvv, and the Abbott curves. A rise of the valley void volume can be beneficial in tribological applications in which a suitable oil retention volume is required. Accordingly, a thermochemical treatment combined with an appropriate subsequent finishing process is suitable to significantly influence the surface properties of thermal spray steel coatings.

scholarly journals EXPERIMENTAL STUDY OF SURFACE PROPERTIES OF GAS-THERMAL COATINGS OF THE ROTOR OF DOWNHOLE DRILLING MOTOR

2016 ◽  
pp. 101-105
Author(s):  
S. A. Frolov ◽  
V. N. Svetashov ◽  
D. D. Vodorezov ◽  
D. S. Leontiev ◽  
O. M. Stolbova
Keyword(s):  
Experimental Study ◽  
Corrosion Resistance ◽  
Surface Properties ◽  
Thermal Spray ◽  
Experimental Studies ◽  
Substrate Material ◽  
Thermal Spray Coatings ◽  
Spray Coatings

The article presents the results of experimental studies of the surface properties of gas-thermal spray coatings of the rotor downhole drilling motors. Was analyzed the adhesion and corrosion resistance of coatings, obtained as a result of putting various powders on steel of various grades. It was established experimentally that the substrate material of the examined steels has almost no effect on the adhesion of the coating.

scholarly journals Sliding Wear of Conventional and Suspension Sprayed Nanocomposite WC-Co Coatings: An Invited Review

2021 ◽  
Author(s):  
R. Ahmed ◽  
O. Ali ◽  
C. C. Berndt ◽  
A. Fardan
Keyword(s):  
Wear Rate ◽  
Thermal Spray ◽  
Sliding Wear ◽  
Failure Modes ◽  
Thermal Spray Coatings ◽  
Annual Growth Rate ◽  
Total Energy Consumption ◽  
Wear Performance ◽  
Wear Rates ◽  
Spray Coatings

AbstractThe global thermal spray coatings market was valued at USD 10.1 billion in 2019 and is expected to grow at a compound annual growth rate of 3.9% from 2020 to 2027. Carbide coatings form an essential segment of this market and provide cost-effective and environmental friendly tribological solutions for applications in aerospace, industrial gas turbine, automotive, printing, oil and gas, steel, and pulp and paper industries. Almost 23% of the world’s total energy consumption originates from tribological contacts. Thermal spray WC-Co coatings provide excellent wear resistance for industrial applications in sliding and rolling contacts. Some of these applications in abrasive, sliding and erosive conditions include sink rolls in zinc pots, conveyor screws, pump housings, impeller shafts, aircraft flap tracks, cam followers and expansion joints. These coatings are considered as a replacement of the hazardous chrome plating for tribological applications. The microstructure of thermal spray coatings is however complex, and the wear mechanisms and wear rates vary significantly when compared to cemented WC-Co carbides or vapour deposition WC coatings. This paper provides an expert review of the tribological considerations that dictate the sliding wear performance of thermal spray WC-Co coatings. Structure–property relationships and failure modes are discussed to grasp the design aspects of WC-Co coatings for tribological applications. Recent developments of suspension sprayed nanocomposite coatings are compared with conventional coatings in terms of performance and failure mechanisms. The dependency of coating microstructure, binder material, carbide size, fracture toughness, post-treatment and hardness on sliding wear performance and test methodology is discussed. Semiempirical mathematical models of wear rate related to the influence of tribological test conditions and coating characteristics are analysed for sliding contacts. Finally, advances for numerical modelling of sliding wear rate are discussed.

Effects of Phosphorus and Carbon Contents on Amorphous Forming Ability in Fe-based Amorphous Alloys Used for Thermal Spray Coatings

2013 ◽  
Vol 44 (6) ◽  
pp. 2573-2580 ◽  
Author(s):  
Jeonghyeon Do ◽  
Seungmun Jung ◽  
Hyuk-Joong Lee ◽  
Byeong-Joo Lee ◽  
Gil-up Cha ◽  
...  
Keyword(s):  
Thermal Spray ◽  
Amorphous Alloys ◽  
Thermal Spray Coatings ◽  
Spray Coatings

Effect of thermal spray coatings on wear behavior of high tensile steel applicable for tiller blades

2017 ◽  
Vol 4 (2) ◽  
pp. 95-103 ◽  
Author(s):  
Amardeep S. Kang ◽  
Jasmaninder S. Grewal ◽  
Gurmeet S. Cheema
Keyword(s):  
Thermal Spray ◽  
Wear Behavior ◽  
Thermal Spray Coatings ◽  
Spray Coatings

Comprehensive Methods for Studying Microinhomogeneity in Thermal Spray Coatings with Amorphous-Crystalline Structure

1998 ◽  
Author(s):  
G. Grigorenko ◽  
A. Borisova
Keyword(s):  
Thermal Spray ◽  
Crystalline Structure ◽  
Structural Phase ◽  
Thermal Spraying ◽  
Integrated Approach ◽  
Thermal Spray Coatings ◽  
Chemical Heterogeneity ◽  
New Approach ◽  
X Ray ◽  
Spray Coatings

Abstract An integrated approach was developed for investigation of thermal spray coatings with the amorphous-crystalline structure. The new approach combines methods of metallography, differential thermal and X-ray phase analysis, scanning electron microscopy and X-ray microanalysis. This makes it possible to reveal structural, phase and chemical heterogeneity, determine the degree of amorphization of coatings, temperature and heat of crystallization of the amorphous phase during heating. The new integrated approach was used to study amorphous-crystalline coatings of the Ni-P, Fe-Ni-B and Fe-B systems produced by thermal spraying.

scholarly journals Combating Wear of ASTM A36 Steel by Surface Modification Using Thermally Sprayed Cermet Coatings

2016 ◽  
Vol 2016 ◽  
pp. 1-10 ◽  
Author(s):  
Vineet Shibe ◽  
Vikas Chawla
Keyword(s):  
Thermal Spray ◽  
Sliding Wear ◽  
Thermal Spray Coatings ◽  
Wear Performance ◽  
Cermet Coatings ◽  
Spray Coatings ◽  
Spray Technique ◽  
A36 Steel ◽  
Thermally Sprayed ◽  
Better Than

Thermal spray coatings can be applied economically on machine parts to enhance their requisite surface properties like wear, corrosion, erosion resistance, and so forth. Detonation gun (D-Gun) thermal spray coatings can be applied on the surface of carbon steels to improve their wear resistance. In the present study, alloy powder cermet coatings WC-12% Co and Cr3C2-25% NiCr have been deposited on ASTM A36 steel with D-Gun thermal spray technique. Sliding wear behavior of uncoated ASTM A36 steel and D-Gun sprayed WC-12% Co and Cr3C2-25% NiCr coatings on base material is observed on a Pin-On-Disc Wear Tester. Sliding wear performance of WC-12% Co coating is found to be better than the Cr3C2-25% NiCr coating. Wear performance of both these cermet coatings is found to be better than uncoated ASTM A36 steel. Thermally sprayed WC-12% Co and Cr3C2-25% NiCr cermet coatings using D-Gun thermal spray technique is found to be very useful in improving the sliding wear resistance of ASTM A36 steel.

Mechanical properties and microstructure of WC–10Co–4Cr and WC–12Co thermal spray coatings deposited by HVOF

2008 ◽  
Vol 24 (5) ◽  
pp. 374-382 ◽  
Author(s):  
Y. Y. Santana ◽  
La J. G. Barbera-Sosa ◽  
J. Caro ◽  
E. S. Puchi-Cabrera ◽  
M. H. Staia
Keyword(s):  
Mechanical Properties ◽  
Thermal Spray ◽  
Thermal Spray Coatings ◽  
Spray Coatings
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