scholarly journals RUL Prediction of Rolling Bearings Based on a DCAE and CNN

2021 ◽  
Vol 11 (23) ◽  
pp. 11516
Author(s):  
Chenyang Wang ◽  
Wanlu Jiang ◽  
Xukang Yang ◽  
Shuqing Zhang
Keyword(s):  
Neural Network ◽  
Convolutional Neural Network ◽  
Life Cycle Cost ◽  
Production Efficiency ◽  
Remaining Useful Life ◽  
Mechanical Equipment ◽  
Self Organizing Map ◽  
Rolling Bearings ◽  
Vibration Data ◽  
Degradation State

Predicting the remaining useful life (RUL) of mechanical equipment can improve production efficiency while effectively reducing the life cycle cost and failure rate. This paper proposes a method for predicting the remaining service life of equipment through a combination of a deep convolutional autoencoder (DCAE) and a convolutional neural network (CNN). For rolling bearings, a health indicator (HI) could be built by combining DCAE and self-organizing map (SOM) networks, performing more advanced characterization against the original vibration data and modeling the degradation state of the rolling bearings. The HI serves as the label of the original vibration data, and the original data with such label is input into the prediction model of the RUL based on a one-dimensional convolutional neural network (1D-CNN). The model was trained for predicting the RUL of a rolling bearing. The bearing degradation dataset was evaluated to verify the method’s effectiveness. The results demonstrate that the constructed HI can characterize the bearing degradation state effectively and that the method of predicting the RUL can accurately predict the bearing degradation trend.

A Clustering-Based Framework for Performance Degradation Prediction of Slewing Bearing Using Multiple Physical Signals

2019 ◽  
Vol 5 (2) ◽  
Author(s):  
Peng Ding ◽  
Hua Wang ◽  
Yongfen Dai
Keyword(s):  
Degradation Process ◽  
Remaining Useful Life ◽  
Data Driven ◽  
Self Organizing Map ◽  
Rolling Bearings ◽  
Heavy Load ◽  
Joint Application ◽  
Learning Modes ◽  
Useful Life ◽  
Slewing Bearings

Diagnosing the failure or predicting the performance state of low-speed and heavy-load slewing bearings is a practical and effective method to reduce unexpected stoppage or optimize the maintenances. Many literatures focus on the performance prediction of small rolling bearings, while studies on slewing bearings' health evaluation are very rare. Among these rare studies, supervised or unsupervised data-driven models are often used alone, few researchers devote to remaining useful life (RUL) prediction using the joint application of two learning modes which could fully take diversity and complexity of slewing bearings' degradation and damage into consideration. Therefore, this paper proposes a clustering-based framework with aids of supervised models and multiple physical signals. Correlation analysis and principle component analysis (PCA)-based multiple sensitive features in time-domain are used to establish the performance recession indicators (PRIs) of torque, temperature, and vibration. Subsequently, these three indicators are divided into several parts representing different degradation periods via optimized self-organizing map (OSOM). Finally, corresponding data-driven life models of these degradation periods are generated. Experimental results indicate that multiple physical signals can effectively describe the degradation process. The proposed clustering-based framework is provided with a more accurate prediction of slewing bearings' RUL and well reflects the performance recession periods.

A novel adaptive and fast deep convolutional neural network for bearing fault diagnosis under different working conditions

2019 ◽  
Vol 234 (4) ◽  
pp. 1167-1182 ◽  
Author(s):  
Kun Xu ◽  
Shunming Li ◽  
Jinrui Wang ◽  
Zenghui An ◽  
Yu Xin
Keyword(s):  
Neural Network ◽  
Fault Diagnosis ◽  
Receptive Field ◽  
Convolutional Neural Network ◽  
Network Model ◽  
Working Conditions ◽  
Neural Network Model ◽  
Network Architecture ◽  
Deep Convolutional Neural Network ◽  
Mechanical Equipment

Deep learning method is gradually applied in the field of mechanical equipment fault diagnosis because it can learn complex and useful features automatically from the vibration signals. Among the many intelligent diagnostic models, convolutional neural network has been gradually applied to intelligent fault diagnosis of bearings due to its advantages of local connection and weight sharing. However, there are still some drawbacks. (1) The training process of convolutional neural network is slow and unstable. It has more training parameters. (2) It cannot perform well under different working conditions, such as noisy environment and different workloads. In this paper, a novel model named adaptive and fast convolutional neural network with wide receptive field is presented to overcome the aforementioned deficiencies. The prime innovations include the following. First, a deep convolutional neural network architecture is constructed using the scaled exponential linear unit activation function and global average pooling. The model has fewer training parameters and can converge rapidly and stably. Second, the model has a wide receptive field with two medium and three small length convolutional kernels. It also has high diagnostic accuracy and robustness when the environment is noisy and workloads are changed compared with other models. Furthermore, to demonstrate how the wide receptive field convolutional neural network model works, the reasons for high model performance are analyzed and the learned features are also visualized. Finally, the wide receptive field convolutional neural network model is verified by the vibration dataset collected in the background of high noise, and the results indicate that it has high diagnostic performance.

scholarly journals Discrete Cosine Transformation and Temporal Adjacent Convolutional Neural Network-Based Remaining Useful Life Estimation of Bearings

2020 ◽  
Vol 2020 ◽  
pp. 1-14
Author(s):  
Yu Pang ◽  
Limin Jia ◽  
Zhan Liu
Keyword(s):  
Neural Network ◽  
Convolutional Neural Network ◽  
High Efficiency ◽  
Remaining Useful Life ◽  
Discrete Cosine Transformation ◽  
Time Frequency ◽  
Cosine Transformation ◽  
Useful Life ◽  
Spectrum Coding ◽  
Low Dimensional

In recent years, several time-frequency representation (TFR) and convolutional neural network- (CNN-) based approaches have been proposed to provide reliable remaining useful life (RUL) estimation for bearings. However, existing methods cannot tackle the spatiotemporal continuity between adjacent TFRs since temporal proposals are considered individually and their temporal dependencies are neglected. In allusion to this problem, a novel prognostic approach based on discrete cosine transformation (DCT) and temporal adjacent convolutional neural network (TACNN) is proposed. Wavelet transform (WT) is applied to effectively map the raw signals to the time frequency domain. Considering the high load and complexity of model computation, bilinear interpolation and DCT algorithm are introduced to convert TFRs into low-dimensional DCT spectrum coding matrix with strong sparsity. Furthermore, the TACNN model is proposed which is capable of learning discriminative features for temporal adjacent DCT spectrum coding matrix. Effectiveness of the proposed method is verified on the PRONOSTIA dataset, and experiment results show that the proposed model is able to realize automatic high-precision estimation of bearings RUL with high efficiency.

scholarly journals Bearing Intelligent Fault Diagnosis Based on Wavelet Transform and Convolutional Neural Network

2020 ◽  
Vol 2020 ◽  
pp. 1-14
Author(s):  
Junfeng Guo ◽  
Xingyu Liu ◽  
Shuangxue Li ◽  
Zhiming Wang
Keyword(s):  
Neural Network ◽  
Feature Extraction ◽  
Wavelet Transform ◽  
Fault Diagnosis ◽  
Convolutional Neural Network ◽  
Real Time ◽  
Rolling Bearing ◽  
Mechanical Equipment ◽  
Time Frequency ◽  
The Impact

As one of the important parts of modern mechanical equipment, the accurate real-time diagnosis of rolling bearing is particularly important. Traditional fault diagnosis methods have some disadvantages, such as low diagnostic accuracy and difficult fault feature extraction. In this paper, a method combining Wavelet transform (WT) and Deformable Convolutional Neural Network (D-CNN) is proposed to realize accurate real-time fault diagnosis of end-to-end rolling bearing. The vibration signal of rolling bearing is taken as the monitoring target. Firstly, the Orthogonal Matching Pursuit (OMP) algorithm is used to remove the harmonic signal and retain the impact signal and noise. Secondly, the time-frequency map of the signal is obtained by time-frequency transform using Wavelet analysis. Finally, the D-CNN is used for feature extraction and classification. The experimental results show that the accuracy of the method can reach 99.9% under various fault modes, and it can accurately identify the fault of rolling bearing.

scholarly journals Semi-Supervised Machine Condition Monitoring by Learning Deep Discriminative Audio Features

Electronics ◽  
2021 ◽  
Vol 10 (20) ◽  
pp. 2471
Author(s):  
Iordanis Thoidis ◽  
Marios Giouvanakis ◽  
George Papanikolaou
Keyword(s):  
Neural Network ◽  
Anomaly Detection ◽  
Convolutional Neural Network ◽  
Condition Monitoring ◽  
Feature Learning ◽  
Detection Methods ◽  
Mechanical Equipment ◽  
Learning Approach ◽  
Audio Features ◽  
Front End

In this study, we aim to learn highly descriptive representations for a wide set of machinery sounds and exploit this knowledge to perform condition monitoring of mechanical equipment. We propose a comprehensive feature learning approach that operates on raw audio, by supervising the formation of salient audio embeddings in latent states of a deep temporal convolutional neural network. By fusing the supervised feature learning approach with an unsupervised deep one-class neural network, we are able to model the characteristics of each source and implicitly detect anomalies in different operational states of industrial machines. Moreover, we enable the exploitation of spatial audio information in the learning process, by formulating a novel front-end processing strategy for circular microphone arrays. Experimental results on the MIMII dataset demonstrate the effectiveness of the proposed method, reaching a state-of-the-art mean AUC score of 91.0%. Anomaly detection performance is significantly improved by incorporating multi-channel audio data in the feature extraction process, as well as training the convolutional neural network on the spatially invariant front-end. Finally, the proposed semi-supervised approach allows the concise modeling of normal machine conditions and accurately detects system anomalies, compared to existing anomaly detection methods.

Sign in / Sign up

Export Citation Format

Share Document