scholarly journals Real-Time Detection of Overloads on the Plasma-Facing Components of Wendelstein 7-X

2021 ◽  
Vol 11 (24) ◽  
pp. 11969
Author(s):  
Aleix Puig Sitjes ◽  
Marcin Jakubowski ◽  
Dirk Naujoks ◽  
Yu Gao ◽  
Peter Drewelow ◽  
...  

Wendelstein 7-X (W7-X) is the leading experiment on the path of demonstrating that stellarators are a feasible concept for a future power plant. One of its major goals is to prove quasi-steady-state operation in a reactor-relevant parameter regime. The surveillance and protection of the water-cooled plasma-facing components (PFCs) against overheating is fundamental to guarantee a safe steady-state high-heat-flux operation. The system has to detect thermal events in real-time and timely interrupt operation if it detects a critical event. The fast reaction times required to prevent damage to the device make it imperative to automate fully the image analysis algorithms. During the past operational phases, W7-X was equipped with inertially cooled test divertor units and the system still required manual supervision. With the experience gained, we have designed a new real-time PFC protection system based on image processing techniques. It uses a precise registration of the entire field of view against the CAD model to determine the temperature limits and thermal properties of the different PFCs. Instead of reacting when the temperature limits are breached in certain regions of interest, the system predicts when an overload will occur based on a heat flux estimation, triggering the interlock system in advance to compensate for the system delay. To conclude, we present our research roadmap towards a feedback control system of thermal loads to prevent unnecessary plasma interruptions in long high-performance plasmas.

Author(s):  
Andrei Khodak ◽  
Douglas Loesser ◽  
Michael Messineo ◽  
Arthur Brooks ◽  
Michael Jaworski ◽  
...  

Author(s):  
Rongliang Zhou ◽  
Juan Catano ◽  
Tiejun Zhang ◽  
John T. Wen ◽  
Greg J. Michna ◽  
...  

Steady-state modeling and analysis of a two-loop cooling system for high heat flux removal applications are studied. The system structure proposed consists of a primary pumped loop and a vapor compression cycle (VCC) as the secondary loop to which the pumped loop rejects heat. The pumped loop consists of evaporator, condenser, pump, and bladder liquid accumulator. The pumped loop evaporator has direct contact with the heat generating device and CHF must be higher than the imposed heat fluxes to prevent device burnout. The bladder liquid accumulator adjusts the pumped loop pressure level and, hence, the subcooling of the refrigerant to avoid pump cavitation and to achieve high critical heat flux (CHF) in the pumped loop evaporator. The vapor compression cycle of the two-loop cooling system consists of evaporator, liquid accumulator, compressor, condenser and electronic expansion valve. It is coupled with the pumped loop through a fluid-to-fluid heat exchanger that serves as both the vapor compression cycle evaporator and the pumped loop condenser. The liquid accumulator of the vapor compression cycle regulates the cycle active refrigerant charge and provides saturated vapor to the compressor at steady state. The heat exchangers are modeled with the mass, momentum, and energy balance equations. Due to the projected incorporation of microchannels in the pumped loop to enhance the heat transfer in heat sinks, the momentum equation, rarely seen in previous refrigeration system modeling efforts, is included to capture the expected significant microchannel pressure drop witnessed in previous experimental investigations. Electronic expansion valve, compressor, pump, and liquid accumulators are modeled as static components due to their much faster dynamics compared with heat exchangers. The steady-state model can be used for static system design that includes determining the total refrigerant charge in the vapor compression cycle and the pumped loop to accommodate the varying heat load, sizing of various components, and parametric studies to optimize the operating conditions for a given heat load. The effect of pumped loop pressure level, heat exchangers geometries, pumped loop refrigerant selection, and placement of the pump (upstream or downstream of the evaporator) are studied. The two-loop cooling system structure shows both improved coefficient of performance (COP) and CHF overthe single loop vapor compression cycle investigated earlier by authors for high heat flux removal.


2020 ◽  
Vol 25 ◽  
pp. 100816
Author(s):  
V.P. Budaev ◽  
S.D. Fedorovich ◽  
A.V. Dedov ◽  
A.V. Karpov ◽  
A.T. Komov ◽  
...  

Author(s):  
Akira Matsui ◽  
Kazuhisa Yuki ◽  
Hidetoshi Hashizume

Detailed heat transfer characteristics of particle-sintered porous media and metal foams are evaluated to specify the important structural parameters suitable for high heat removal. The porous media used in this experiment are particle-sintered porous media made of bronze and SUS316L, and metal foams made of copper and nickel. Cooling water flows into the porous medium opposite to heat flux input loaded by a plasma arcjet. The result indicates that the bronze-particle porous medium of 100μm in pore size shows the highest performance and achieves heat transfer coefficient of 0.035MW/m2K at inlet heat flux 4.6MW/m2. Compared with the heat transfer performance of copper fiber-sintered porous media, the bronze particlesintered ones give lower heat transfer coefficient. However, the stable cooling conditions that the heat transfer coefficient does not depend on the flow velocity, were confirmed even at heat flux of 4.6MW/m2 in case of the bronze particle-sintered media, while not in the case of the copper-fiber sintered media. This signifies the possibility that the bronze-particle sintered media enable much higher heat flux removal of over 10MW/m2, which could be caused by higher permeability of the particle-sintered pore structures. Porous media with high permeability provide high performance of vapor evacuation, which leads to more stable heat removal even under extremely high heat flux. On the other hand, the heat transfer coefficient of the metal foams becomes lower because of the lower capillary and fin effects caused by too high porosity and low effective thermal conductivity. It is concluded that the pore structure having high performance of vapor evacuation as well as the high capillary and high fin effects is appropriate for extremely high heat flux removal of over 10MW/m2.


1992 ◽  
Vol 196-198 ◽  
pp. 596-601 ◽  
Author(s):  
J. Gilligan ◽  
M. Bourham ◽  
O. Hankins ◽  
W. Eddy ◽  
J. Hurley ◽  
...  

1998 ◽  
Vol 120 (2) ◽  
pp. 365-370 ◽  
Author(s):  
K. H. Haddad ◽  
F. B. Cheung

Steady-state nucleate boiling heat transfer experiments in saturated and subcooled water were conducted. The heating surface was a 0.305 m hemispherical aluminum vessel heated from the inside with water boiling on the outside. It was found that subcooling had very little effect on the nucleate boiling curve in the high heat flux regime where latent heat transport dominated. On the other hand, a relatively large effect of subcooling was observed in the low-heat-flux regime where sensible heat transport was important. Photographic records of the boiling phenomenon and the bubble dynamics indicated that in the high-heat-flux regime, boiling in the bottom center region of the vessel was cyclic in nature with a liquid heating phase, a bubble nucleation and growth phase, a bubble coalescence phase, and a large vapor mass ejection phase. At the same heat flux level, the size of the vapor masses was found to decrease from the bottom center toward the upper edge of the vessel, which was consistent with the increase observed in the critical heat flux in the flow direction along the curved heating surface.


Nukleonika ◽  
2015 ◽  
Vol 60 (2) ◽  
pp. 285-288 ◽  
Author(s):  
Yashashri Patil ◽  
S. Khirwadkar ◽  
S. M. Belsare ◽  
Rajamannar Swamy ◽  
M. S. Khan ◽  
...  

Abstract This paper is focused on various aspects of the development and testing of water cooled divertor PFCs. Divertor PFCs are mainly designed to absorb the heat and particle fluxes outflowing from the core plasma of fusion devices like ITER. The Divertor and First Wall Technology Development Division at the Institute for Plasma Research (IPR), India, is extensively working on development and testing of divertor plasma facing components (PFCs). Tungsten and graphite macro-brush type test mock-ups were produced using vacuum brazing furnace technique and tungsten monoblock type of test mock-ups were obtained by hot radial pressing (HRP) technique. Heat transfer performance of the developed test mock-ups was tested using high heat flux tests with different heat load conditions as well as the surface temperature monitoring using transient infrared thermography technique. Recently we have established the High Heat Flux Test Facility (HHFTF) at IPR with an electron gun EH300V (M/s Von Ardenne Anlagentechnik GmbH, Germany) having maximum power 200 kW. Two tungsten monoblock type test mock-ups were probed using HHFTF. Both of the test mock-ups successfully sustained 316 thermal cycles during high heat flux (HHF) tests. The test mock-ups were non-destructively tested using infrared thermography before and after the HHF tests. In this note we describe the detailed procedure used for testing macro-brush and monoblock type test mock-ups using in-house transient infrared thermography set-up. An acceptance criteria limit was defined for small scale macro-brush type of mock-ups using DTrefmax value and the surface temperature measured during the HHF tests. It is concluded that the heat transfer behavior of a plasma facing component was checked by the HHF tests followed by transient IR thermography. The acceptance criteria DTrefmax limit for a graphite macro-brush mock-up was found to be ~3°C while for a tungsten macro-brush mock-up it was ~5°C.


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