scholarly journals An Atomization Model of Air Spraying Using the Volume-of-Fluid Method and Large Eddy Simulation

Coatings ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 1400
Author(s):  
Yan Chen ◽  
Shiming Chen ◽  
Wenzhuo Chen ◽  
Jun Hu ◽  
Junze Jiang

When painting complex surfaces, such as large-curvature surfaces, poor coating quality is often obtained, which may be caused by lack of an appropriate atomization model, insufficient understanding of atomization mechanisms and laws, and improper painting parameters. This paper presents a numerical model of paint atomization of air spraying using the volume-of-fluid method and large eddy simulation. The interface capture and the turbulent flow were mainly considered in the model: the former was tracked by the volume-of-fluid method and the latter was predicted by the large eddy simulation. After the computational domain being meshed by the staggered-grid method, the governing equations were discretized by the finite volume method and were solved by the SIMPLE (Semi-Implicit Method for Pressure-Linked Equations) Consistent algorithm. The results of numerical simulations show that the characteristics of atomization flow field, such as velocity variation, pressure distribution, and paint volume fraction are in agreement with the regularities of atomization. Moreover, the primary and secondary atomization phenomena can be clearly observed: as soon as the paint issues from the nozzle, the paint flow begins to distort and the paint fragments continuously eject from the main paint flow and then these paint fragments distort and disintegrate into smaller elements. A comparison with the experimental data from the literature proves that the model of the whole atomization process of air spray is effective. The model is suitable for simulating the whole atomization process and easy to obtain initial conditions, which can be applied to set the appropriate painting parameters and study paint atomization mechanisms and laws in depth.

Author(s):  
Xiaofeng Yang ◽  
Saurabh Gupta ◽  
Tang-Wei Kuo ◽  
Venkatesh Gopalakrishnan

A comparative cold flow analysis between Reynolds-averaged Navier–Stokes (RANS) and large eddy simulation (LES) cycle-averaged velocity and turbulence predictions is carried out for a single cylinder engine with a transparent combustion chamber (TCC) under motored conditions using high-speed particle image velocimetry (PIV) measurements as the reference data. Simulations are done using a commercial computationally fluid dynamics (CFD) code CONVERGE with the implementation of standard k-ε and RNG k-ε turbulent models for RANS and a one-equation eddy viscosity model for LES. The following aspects are analyzed in this study: The effects of computational domain geometry (with or without intake and exhaust plenums) on mean flow and turbulence predictions for both LES and RANS simulations. And comparison of LES versus RANS simulations in terms of their capability to predict mean flow and turbulence. Both RANS and LES full and partial geometry simulations are able to capture the overall mean flow trends qualitatively; but the intake jet structure, velocity magnitudes, turbulence magnitudes, and its distribution are more accurately predicted by LES full geometry simulations. The guideline therefore for CFD engineers is that RANS partial geometry simulations (computationally least expensive) with a RNG k-ε turbulent model and one cycle or more are good enough for capturing overall qualitative flow trends for the engineering applications. However, if one is interested in getting reasonably accurate estimates of velocity magnitudes, flow structures, turbulence magnitudes, and its distribution, they must resort to LES simulations. Furthermore, to get the most accurate turbulence distributions, one must consider running LES full geometry simulations.


2018 ◽  
Vol 180 ◽  
pp. 02054
Author(s):  
Martin Lasota ◽  
Petr Šidlof

The phonatory process occurs when air is expelled from the lungs through the glottis and the pressure drop causes flow-induced oscillations of the vocal folds. The flow fields created in phonation are highly unsteady and the coherent vortex structures are also generated. For accuracy it is essential to compute on humanlike computational domain and appropriate mathematical model. The work deals with numerical simulation of air flow within the space between plicae vocales and plicae vestibulares. In addition to the dynamic width of the rima glottidis, where the sound is generated, there are lateral ventriculus laryngis and sacculus laryngis included in the computational domain as well. The paper presents the results from OpenFOAM which are obtained with a large-eddy simulation using second-order finite volume discretization of incompressible Navier-Stokes equations. Large-eddy simulations with different subgrid scale models are executed on structured mesh. In these cases are used only the subgrid scale models which model turbulence via turbulent viscosity and Boussinesq approximation in subglottal and supraglottal area in larynx.


2020 ◽  
Vol 19 (3-5) ◽  
pp. 207-239
Author(s):  
Saman Salehian ◽  
Reda R Mankbadi

The focus of this work is on understanding the effect of water injection from the launch pad on the noise generated during rocket’s lift-off. To simplify the problem, we consider a supersonic jet impinging on a flat plate with water injection from the impingement plate. The Volume of Fluid model is adopted in this work to simulate the two-phase flow. A Hybrid Large Eddy Simulation – Unsteady Reynolds Averaged Simulation approach is employed to model turbulence, wherein Unsteady Reynolds Averaged Simulation is used near the walls, and Large Eddy Simulation is used elsewhere in the computational domain. The numerical issues associated with simulating the noise of two-phase supersonic flow are addressed. The pressure fluctuations on the impingement plate obtained from numerical simulations agree well with the experimental data. Furthermore, the predicted effect of water injection on the far-field broadband noise is consistent with that of the experiment. The possible mechanisms for noise reduction by water injection are discussed.


Author(s):  
Sunil Patil ◽  
Danesh Tafti

Large eddy simulations of swirling flow and the associated convective heat transfer in a gas turbine can combustor under cold flow conditions for Reynolds numbers of 50,000 and 80,000 with a characteristic Swirl number of 0.7 are carried out. A precursor Reynolds averaged Navier-Stokes (RANS) simulation is used to provide the inlet boundary conditions to the large-eddy simulation (LES) computational domain, which includes only the can combustor. A stochastic procedure based on the classical view of turbulence as a superposition of the coherent structures is used to simulate the turbulence at the inlet plane of the computational domain using the mean flow velocity and Reynolds stress data from the precursor RANS simulation. To further reduce the overall computational resource requirement and the total computational time, the near wall region is modeled using a zonal two layer model (WMLES). A novel formulation in the generalized co-ordinate system is used for the solution of effective tangential velocity and temperature in the inner layer virtual mesh. The WMLES predictions are compared with the experimental data of Patil et al. (2011, “Experimental and Numerical Investigation of Convective Heat Transfer in Gas Turbine Can Combustor,” ASME J. Turbomach., 133(1), p. 011028) for the local heat transfer distribution on the combustor liner wall obtained using robust infrared thermography technique. The heat transfer coefficient distribution on the liner wall predicted from the WMLES is in good agreement with experimental values. The location and the magnitude of the peak heat transfer are predicted in very close agreement with the experiments.


Author(s):  
Ying Huai ◽  
Amsini Sadiki

In this work, Large Eddy Simulation (LES) has been carried out to analyze the turbulent mixing processes in an impinging jet configuration. To characterize and quantify turbulent mixing processes, in terms of scalar structures and degree of mixing, three parameters have been basically introduced. They are “mixedness parameter”, which represents the probability of mixed fluids in computational domain, the Spatial Mixing Deficiency (SMD) and the Temporal Mixing Deficiency (TMD) parameters for characterizing the mixing at different scalar scale degrees. With help of these parameters, a general mixing optimization procedure has then been suggested and achieved in an impinging jet configuration. An optimal jet angle was estimated and the overall mixing degree with this jet angle reached around six times more than the original design. It turns out that the proposed idea and methodology can be helpful for practical engineering design processes.


2017 ◽  
Vol 140 (1) ◽  
Author(s):  
Site Hu ◽  
Chao Zhou ◽  
Zhenhua Xia ◽  
Shiyi Chen

This study investigates the aerodynamic performance of a low-pressure turbine, namely the T106C, by large eddy simulation (LES) and coarse grid direct numerical simulation (CDNS) at a Reynolds number of 100,000. Existing experimental data were used to validate the computational fluid dynamics (CFD) tool. The effects of subgrid scale (SGS) models, mesh densities, computational domains and boundary conditions on the CFD predictions are studied. On the blade suction surface, a separation zone starts at a location of about 55% along the suction surface. The prediction of flow separation on the turbine blade is always found to be difficult and is one of the focuses of this work. The ability of Smagorinsky and wall-adapting local eddy viscosity (WALE) model in predicting the flow separation is compared. WALE model produces better predictions than the Smagorinsky model. CDNS produces very similar predictions to WALE model. With a finer mesh, the difference due to SGS models becomes smaller. The size of the computational domain is also important. At blade midspan, three-dimensional (3D) features of the separated flow have an effect on the downstream flows, especially for the area near the reattachment. By further considering the effects of endwall secondary flows, a better prediction of the flow separation near the blade midspan can be achieved. The effect of the endwall secondary flow on the blade suction surface separation at the midspan is explained with the analytical method based on the Biot–Savart Law.


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