scholarly journals Strength, Fracture and Durability Characteristics of Ambient Cured Alkali—Activated Mortars Incorporating High Calcium Industrial Wastes and Powdered Reagents

Crystals ◽  
2021 ◽  
Vol 11 (10) ◽  
pp. 1167
Author(s):  
Dhruv Sood ◽  
Khandaker M. A. Hossain

Alkali-activated mortars (AAMs) are developed incorporating binary/ternary combinations of industrial wastes comprising of fly ash class C (FA-C), fly ash class F (FA-F) and ground granulated blast furnace slag (GGBFS) with alkaline reagents and silica sand. The use of high calcium precursors, calcium-based powder form reagents, dry mixing method, and ambient curing with performance characterization based on chemical ratios and fracture properties are some novel aspects of the study. The mechanical (dry density, compressive strength, ultrasonic pulse velocity, elastic modulus, fracture/crack tip toughness and fracture energy), durability (shrinkage/expansion and mass change in water and ambient curing conditions, water absorption and freeze-thaw resistance) and microstructural (SEM/EDS and XRD analyses) characteristics of eight AAMs are investigated. The binary (FA-C + GGBFS) mortars obtained higher compressive strengths (between 35 MPa and 42.6 MPa), dry densities (between 2032 kg/m3 and 2088 kg/m3) and ultrasonic pulse velocities (between 3240 m/s and 4049 m/s) than their ternary (FA-C + FA-F + GGBFS) counterparts. The elastic modulus and fracture toughness for mortars incorporating reagent 2 (calcium hydroxide: sodium sulphate = 2.5:1) were up to 1.7 and five times higher than those with reagent 1 (calcium hydroxide: sodium metasilicate = 1:2.5). This can be attributed to the additional formation of C-S-H with C-A-S-H/N-C-A-S-H binding phases in mortars with reagent 2. Ternary mortars exhibited comparatively lower shrinkage/expansion and initial sorptivity indices than their binary counterparts due to the lower geopolymerisation potential of fly ash class F that facilitated the reduction of matrix porosity. All mortar specimens demonstrated 100% or more relative dynamic modulus of elasticity after 60 freeze-thaw cycles, indicating the damage recovery and satisfactory durability due to probable micro-level re-arrangement of the binding phases. This study confirmed the viability of producing cement-free AAMs with satisfactory mechanical and durability characteristics.

2021 ◽  
Vol 5 (12) ◽  
pp. 315
Author(s):  
Dhruv Sood ◽  
Khandaker M. A. Hossain

Alkali-activated binders (AABs) are developed using a dry mixing method under ambient curing incorporating powder-form reagents/activators and industrial waste-based supplementary cementitious materials (SCMs) as precursors. The effects of binary and ternary combinations/proportions of SCMs, two types of powder-form reagents, fundamental chemical ratios (SiO2/Al2O3, Na2O/SiO2, CaO/SiO2, and Na2O/Al2O3), and incorporation of polyvinyl alcohol (PVA) fibers on fresh state and hardened characteristics of 16 AABs were investigated to assess their performance for finding suitable mix compositions. The mix composed of ternary SCM combination (25% fly-ash class C, 35% fly-ash class F, and 40% ground granulated blast furnace slag) with multi-component reagent combination (calcium hydroxide and sodium metasilicate = 1:2.5) was found to be the most optimum binder considering all properties with a 56 day compressive strength of 54 MPa. The addition of 2% v/v PVA fibers to binder compositions did not significantly impact the compressive strengths. However, it facilitated mitigating shrinkage/expansion strains through micro-confinement in both binary and ternary binders. This research bolsters the feasibility of producing ambient cured powder-based cement-free binders and fiber-reinforced, strain-hardening composites incorporating binary/ternary combinations of SCMs with desired fresh and hardened properties.


2020 ◽  
Vol 53 (6) ◽  
Author(s):  
Frank Winnefeld ◽  
Gregor J. G. Gluth ◽  
Susan A. Bernal ◽  
Maria C. Bignozzi ◽  
Lorenza Carabba ◽  
...  

AbstractThe RILEM technical committee TC 247-DTA ‘Durability Testing of Alkali-Activated Materials’ conducted a round robin testing programme to determine the validity of various durability testing methods, originally developed for Portland cement based-concretes, for the assessment of the durability of alkali-activated concretes. The outcomes of the round robin tests evaluating sulfate resistance, alkali-silica reaction (ASR) and freeze–thaw resistance are presented in this contribution. Five different alkali-activated concretes, based on ground granulated blast furnace slag, fly ash, or metakaolin were investigated. The extent of sulfate damage to concretes based on slag or fly ash seems to be limited when exposed to an Na2SO4 solution. The mixture based on metakaolin showed an excessive, very early expansion, followed by a dimensionally stable period, which cannot be explained at present. In the slag-based concretes, MgSO4 caused more expansion and visual damage than Na2SO4; however, the expansion limits defined in the respective standards were not exceeded. Both the ASTM C1293 and RILEM AAR-3.1 test methods for the determination of ASR expansion appear to give essentially reliable identification of expansion caused by highly reactive aggregates. Alkali-activated materials in combination with an unreactive or potentially expansive aggregate were in no case seen to cause larger expansions; only the aggregates of known very high reactivity were seen to be problematic. The results of freeze–thaw testing (with/without deicing salts) of alkali-activated concretes suggest an important influence of the curing conditions and experimental conditions on the test outcomes, which need to be understood before the tests can be reliably applied and interpreted.


2019 ◽  
Vol 222 ◽  
pp. 474-483 ◽  
Author(s):  
Renda Zhao ◽  
Yuan Yuan ◽  
Zhengqing Cheng ◽  
Tian Wen ◽  
Jian Li ◽  
...  

2015 ◽  
Vol 42 (10) ◽  
pp. 797-807
Author(s):  
Pangil Choi ◽  
Sung Il Jeon ◽  
Kyong-Ku Yun

Very-early-strength latex-modified concrete (VES-LMC) was developed for rapid repairs of distresses in concrete bridge decks and pavements, with the emphasis on early-age strength gain so that the repaired bridges and pavements can be opened to traffic within the time frame required in the specifications. However, there are two main concerns in the use of VES-LMC — early-age cracking and poor air void structure. The main objective of this study was to further improve VES-LMC to minimize early-age cracking and improve freeze–thaw durability, which included the use of fine fly ash (FFA) and calcium hydroxide (CH). Laboratory experiments were conducted on VES-LMC materials with cement replaced with FFA as well as CH, and various tests performed. Early-age drying shrinkages of VES-LMC containing both FFA and CH in the amounts evaluated in this study were smaller than that of VES-LMC with no replacements. It is expected that the use of FFA and CH in the range evaluated in this study will reduce the cracking potential of VES-LMC. Overall, the replacement of cement with FFA and CH improved the characteristics of entrained air void system, which will enhance the durability of VES-LMC against freeze–thaw damage. Scanning electron microscope and energy dispersive spectroscopy analysis indicate the primary mechanism of the generation of small sized air voids in concretes containing adequate amount of FFA and CH is the gas formation reaction between citric acid solutions and CH during concrete mixing. It is expected that the inclusion of adequate amounts of FFA and CH in VES-LMC will improve the performance of repaired bridge decks and pavements in terms of reduced cracking and improved freeze-thaw durability.


1985 ◽  
Vol 65 ◽  
Author(s):  
Chau Lee ◽  
Scott Schlorholtz ◽  
Turgut Demirel

ABSTRACTThe available alkalis of six Iowa fly ashes, four Class C and two Class F, have been studied as outlined by the procedures listed in ASTM C 311. The purposes of the study were to: (1) assess the significance of the test when it is used to analyze different fly ashes; (2) to investigate the possibility of decreasing the time required to complete the test (it currently requires 28 days for curing). When cured for 28 days at 38 C, the available alkalis were found to be about 60% and 30% of the total equivalent alkalis (equivalent alkalis = %Na20 + 0.658 × %K20) for Class C and Class F fly ashes, respectively. However, more than 85% and more than 40% of the total equivalent alkalis for the Class C and Class F fly ashes, respectively, were mobilized after 5 to 6 months of curing at 38 C. It was concluded that the available alkali test described in ASTM C 311 tends to underestimate the amount of equivalent alkalis present in Class C fly ash-calcium hydroxide mixtures after long periods of time.


1986 ◽  
Vol 85 ◽  
Author(s):  
R. I. A. Malek ◽  
D. M. Roy ◽  
P. H. Licastro

ABSTRACTFly ashes having three distinctly different levels of calcium, designated low-calcium (Class F), intermediate-calcium (Class F/C), and high-calcium (Class C), comprised the basic material for the present study. Pastes and mortars were made using cement and one of three types of fly ashes at various levels of replacement and water-solid ratios. Chloride ion diffusion was measured by applying an electrical potential across cured cylindrical samples and measuring the amount of current passed in a certain period of time (proportional to amount of CE” passed in this time). Other supportive measurements were made, e.g. porosity, pore size distribution, water permeability and surface area. The Cl− ion diffusivity was correlated with the chemical composition of fly ash, mix proportion, and water permeability of the hardened paste or mortar.


Author(s):  
Anıl Niş ◽  
İlhan Altındal

This study investigated the influence of different curing conditions on the compressive strength (CS) of the different alkali activated concrete (AAC) specimens at the ages of 2, 28, and 90 days for the structural utilization and standardization process of AAC instead of OPC concrete. For this aim, 100% slag (S100), 75% slag and 25% fly ash (S75FA25), and 50% slag and 50% fly ash based (S50FA50) AAC specimens were produced. Based on the oven-curing (O), water-curing (W), and ambient-curing (A) methods, the influence of 2O for 2 days, 26A2O, 2O26A, 28A, 28W, 26W2O, and 2O26W for 28 days, and 88A2O, 2O88A, 90A, 88W2O, 2O88W, 90W for 90 days on the CS of the AAC were examined in details. In addition, the influence of delayed oven-curing conditions on CS development was also investigated. The results indicated that curing conditions significantly affected on the CS and the water-curing condition could provide a better CS for those of AAC at 90 days. Although, the oven-curing enhanced CS of the S100 specimens at initial ages (first oven-curing applied), delayed oven-curing (oven-curing applied later) was found significant for S75FA25 and S50FA50 specimens. The delayed oven-curing affected more on the CS of the AAC when fly ash content increased. The most of AAC specimens with oven-curing had significantly enhanced the CS at 28 days, but S50FA50 at the age of 90 days decreased. Different curing regimes were proposed for the superior compressive strength values for each AAC specimens at the ages of 28 and 90 days.


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