Assessment of the Influence of the Type of Filler Materials on the Properties of Cement Grouts

Cement grouts have many purposes in various civil engineering applications such as precast construction, soil stabilization and structural rehabilitation. Using filler materials as a component in cement grouts has been increasingly implemented. The incorporation of such fillers not only does improve the fresh and hardened properties of grouts but also contributes to the decarbonization of grouts by reducing the amount of Portland cement, thereby lowering the carbon footprint of grouting materials. This study aims at assessing the influence of various filler materials on the properties of cement grouts. Three different fillers were used in this study: commercial limestone, commercial pure dolomite, dolomitic quarry dust. These fillers were assessed in terms of their effect on the spread, flowability, cohesion and compressive strength at 3, 7 and 28 days. The results show that fresh properties of the grout were dependent on the type of fillers. Dolomitic quarry dust improved the workability and flowability more than the commercial limestone and dolomite did. The compressive strengths of cement grouts did not change significantly with the incorporation of the fillers. However, cement grout samples including quarry dust exhibited slightly higher 28-d compressive strength than other samples although the same mix had lower 1-d compressive strength than other mixes. This study highlights the benefits of utilizing quarry dust in cement-based binders without compromising the performance.

Utilization of EPS Beats and Polypropylene Fiber in Controlled Low Strength Material

Controlled low-strength material (CLSM) is a self-levelling cementitious material. It is not concrete nor soil-cement, however, it possesses properties similar to both. CLSM is widely used as a replacement for soil-cement material in many geotechnical applications such as structural backfill, pipeline beddings, void fill, pavement bases and bridge approaches. This paper study potential possibility of polypropylene fiber in CLSM. Harden and fresh properties compressive strength , flowability and density for the proposed CLSM were investigated. This CLSM mix design with different percentage of polypropylene fiber and pond ash, cement and water. EPS beats and polypropylene add 0 %, 0.5%, 1.0% and 1.5% of total weight is added in CLSM MIx. Results show that the CLSM incorporating EPS beats and polypropylene satisfies compressive strength requirement as per the requirements of ACI committee 229. polypropylene decreases the flowability of CLSM mix and at the same tine by adding EPS beats the density of CLSM mix are reduce which become lightweight CLSM mix. from this it can conclude that polypropylene fibers is less effective in CLSM mix and EPS beats make CLSM mix lightweight which create lightweight CLSM mix applicable for filling application.

Fresh Properties and Mix Design for 3D-Printable Decorative Concrete

Постановка задачи. Рассмотрение закономерностей влияния вида цемента и модификаторов вязкости на технологические свойства смесей для 3D-печати определяется необходимостью одновременного обеспечения показателей пластичности и формоустойчивости смесей и декоративности композитов на их основе. Результаты. Представлены результтаты экспериментальных исследований основных реологических характеристик декоративного бетона для строительной 3D-печати. Выявлено влияние состава бетона на подвижность и формоустойчивость смеси. Установлено, что вид используемого цемента изменяет пластичность смеси и формоустойчивость под весом вышележащих слоев. Смеси с оптимальным компонентным составом декоративного бетона для строительной 3D-печати имеют следующие реологические характеристики: предел текучести K @ 1,0-2,2 кПа, структурная прочность s = 1,5-4,5 кПа, относительные пластические деформации Δ = 0,03-0,07 мм/мм. Данные характеристики определяют способность смеси к пластическому деформированию без разрушения структуры при течении, а также способность сохранять форму при печати слоя и нагружении вышележащими слоями. Выводы. Оптимальные диапазоны свойств смесей для 3D-печати могут быть изменены в 2-3 раза за счет использования цементов с различным гранулометрическим составом. Регулирование подвижности и формоустойчивости смесей с различными видами цемента главным образом обеспечивается применяемым модификатором вязкости. Statement of the problem. This paper present the rheological properties of 3D-printable decorative concrete. The effects of the mix proportion on its plasticity and shape stability are presented together. It has been established that a kind of cement changes the plasticity of fresh mixtures and its resistance to load during printing. Results. The fresh mixtures of 3D-printable decorative concrete with effective mix design had plastic yield value K @ 1.0-2.2 kPa, structural strength s = 1.5-4.5 kPa, value of plastic deformations Δ = 0.03-0.07 mm/mm. That has defined the ability of these mixes to plastically deform without any structure destruction and hold its shape, resist the deformation under compressions load during multi-layer casting. Conclusions. Shape stability of 3D-printable mix can be changed by 2-3 times by using cement with an efficient ranging of a particle size. The plasticity and shape stability of fresh mixes can be regulated using viscosity modifiers whose type depends on the type of cement.

A Study on the Relationships between Water Film Thickness, Fresh Properties, and Mechanical Properties of Cement Paste Containing Superfine Basalt Powder (SB)

In this paper, the effect of a newly developed superfine basalt powder (SB) on the fresh and mechanical properties of cement paste was studied. The concept of water film thickness (WFT) was cited to explain the influence of SB on fresh and mechanical properties and related mathematical model formulas were established. In addition, the relationship between the fresh properties and mechanical properties of paste was also explored. The results indicated that SB can improve the segregation resistance and cohesiveness. The maximum improvement rate relative to the control cement paste was 75.4% and 50.4%, respectively. The 5% SB and 10% SB reduced the fluidity in the range of 4.1–68.7% but increased the early and late compressive strength in the range of 1.2–25.7% compared to control cement paste under different water/cementitious materials (W/CM) ratios. However, the influence of 20% SB on fluidity and compressive strength was opposite to the above behavior, and the increase rate and decrease rate were 1.8–11.8% and 1.1–13.9% respectively. The WFT was the most important factor that determined the compressive strength, rheological parameters, and flow parameters of paste containing SB, while the substitute content of SB and WFT together determined the bleeding rate and cohesiveness. Among them, the correlation between bleeding rate and WFT increased with time. The empirical mathematical models between WFT, fresh properties, and compressive strength were established and verified by other mineral admixtures, which were successfully extended and applied to the entire field of cement-based materials

Using of metakaolin to produce colored geopolymer concrete

This study was related to produce colored geopolymer concrete using metakaolin and adding two types of red (iron oxide) and green (chromium oxide) pigments with three additional ratios for each of the listed colors (0, 2, 4, 6 )% wt of metakaolin, and study some mechanical properties of colored geopolymer concrete. The experimental investigation has dealt with the fresh properties(slump) of the colored geopolymer concrete mixes as well as some of the mechanical properties of the hardened concrete by testing specimens in compressive strength, modulus of rupture, Rebound number (RN), and ultrasonic pulse velocity (UPV). Show us that (2% wt) pigment percentage gives the best results.

A Review in Sustainable Plastic Waste in Concrete

Recently times, industrial development has increased, including plastic industries, and since plastic has a very long analytical life, it will cause environmental pollution. Therefore studies have resorted to reusing recycled plastic waste (sustainable plastic) to produce environmentally friendly concrete (green concrete). In this research, some studies were reviewed and then summarized into several things, including the percentage of plastic replacement from the aggregate and the effect of this percentage on the fresh properties of concrete, such as the workability and the effect of plastic waste on the hardening properties of concrete such as dry density, compressive, tensile and flexural strength.

Fresh, Durability and Mechanical Behavior of Self Consolidating Concrete Incorporating Fly Ash and Admixture under Hot Weather

The self-consolidating concrete (SCC) become the material of choice by concrete industry due to its superior properties. However, these properties need to be verified under hot weather conditions. The paper investigates the behavior of SCC under hot weather. Six SCC mixtures were prepared under high temperatures. The SCC mixtures incorporated polycarboxylate admixture at different dosages and prolonged mixed for up to 2 hours at 30 °C and 40 °C. The cement paste was replaced with 20% of fly ash (FA). The fresh properties were investigated using slump flow, T50, and VSI tests. The compressive strength was measured at 3, 7, and 28 days. The durability of SCC mixtures was evaluated by conducting rapid chloride penetration and water absorption tests.

FRESH PROPERTIES AND MIX DESIGN FOR 3D-PRINTABLE DECORATIVE CONCRETE

Statement of the problem. This paper present the rheological properties of 3D-printable decorative concrete. The effects of mix proportion on its plasticity and shape stability are presented together. It has been established that kind of cement changes plasticity of fresh mixtures and its resistance to load during the printing. Results. The fresh mixtures of 3D-printable decorative concrete with effective mix design had plastic yield value Ki 1.0 - 2.2 kPa, structural strength σ0 = 1.5 - 4.5 kPa, value of plastic deformations Δpl = 0.03 - 0.07 mm/mm. That is defined the ability of these mixtures to plastically deform without structure destruction and hold its shape, resist the deformation under compressions load during multi-layer casting.Conclusions. Shape stability of 3D-printable mixture can be changed by 2--3 times by using cement with efficient ranging of a particle size. The plasticity and shape stability of fresh mixtures can be regulated with usage of viscosity modifiers, the type of which depends on the type of cement.