Compressive Behavior and Analytical Model of Ultra-Early Strength Concrete-Filled FRP Tube With Zero Curing Time

Fiber-reinforced polymer (FRP) has been widely used in civil engineering due to its light weight, high strength, convenient construction, and strong corrosion resistance. One of the important applications of FRP composites is the concrete-filled FRP tube (CFFT), which can greatly improve the compressive strength and ductility of concrete as well as facilitate construction. In this article, the compressive performances of a normal concrete-filled FRP tube (N-CFFT) column with 5-hour curing time and an ultra-early strength concrete-filled FRP tube (UES–CFFT) column with zero curing time were studied by considering the characteristics of rapid early strength improvement of ultra-early strength concrete and the confinement effect of the FRP tube. Monotonic axial compression tests were carried out on 3 empty FRP tubes (FTs) without an internal filler and 6 CFFT (3 N-CFFTs and 3 UES-CFFTs) specimens. All specimens were cylinders of 200 mm in diameter and 600 mm in height, confined by glass fiber–reinforced polymer (GFRP). Test results indicated that the compressive bearing capacity of the specimens increased significantly by adopting the ultra-early strength concrete as the core concrete of the CFFT, although the curing time was zero. It was also shown that the compressive behavior of the UES–CFFT specimens with zero curing time increased significantly than that of the N-CFFT specimens with 5-hour curing time because the former was able to achieve rapid strength enhancement in a very short time than the latter. The ultimate compressive strength of UES–CFFT specimens with zero curing time reached 78.3 MPa, which was 66.2 and 97.2% higher than that of N-CFFT with 5-hour curing time and FT specimens, respectively. In addition, a simple confinement model to predict the strength of UES–CFFT with zero curing time in ultimate condition was introduced. Compared with the existing models, the proposed model could predict the ultimate strength of UES–CFFT specimens with zero curing time with better accuracy.

Effect of Accelerators on the Workability, Strength, and Microstructure of Ultra-High-Performance Concrete

The preparation of ultra-high-performance concrete (UHPC) with both high-early-strength and good workability contributes to further promotion of its development and application. This study investigated the effects of different accelerators (SM, alkaline powder accelerator; SF, alkaline powder accelerator containing fluorine; and AF, alkali-free liquid accelerator containing fluorine) on the workability and strength properties of UHPC. The microstructure of UHPC was also characterized by using XRD and SEM. Several dosage levels of accelerators (2%, 4%, 6%, and 8% by mass) were selected. The results indicate that the setting time and fluidity of UHPC are gradually decreased with an increase in accelerators dosage. Compared with fluorine-containing SF/AF, fluorine-free SM evidently facilitates UHPC early strength gain speed. However, the fluorine-containing accelerators have a higher 28 d strength ratio, especially AF. The maximum compressive and flexural strength ratios are obtained at a dosage of 6%, which are 95.5% and 98.3%, respectively. XRD and SEM tests further reveal the effect of different accelerators on the macroscopic properties of UHPC from the micro level.

Ultrafast transfer strength of reinforced concrete sleepers by Using complex additives

The influence of superplasticizers-polycarboxylates and their complex additives withaccelerants - electrolytes and dispersion of calcium hydroxylates on the early strength of concretefor concrete of concrete sleepers has been studied. It was found that the use of superplasticizerspolycarboxylates can improve the early strength of the concrete after heat treatment, but eachadditive must be checked for consistency with the cement used. Approx Complex additives withaccelerators in conditions of natural hardening ensure an increase in the early strength of concrete,but some of them, which accelerate natural hardening, can reduce the strength after WWTP and mustbe checked before use. Electron-microscopic examinations of the structure of cement stone withadditives were carried out and it was found that the additive of only policarboxylate does not changethe structure of hydration products. Complex additives lead to formation of additional number ofcrystalline hydrates of AFm- and/or AFt-phases. The scheme of development of the cement hardeningprocess and the initial stage of cement hardening without or with additives has been developed. Bymeans of which the highest accelerating effect of the complex addition of polycarboxylate andcalcium hydroxylate dispersions was established by experimental investigations, Dispersion particlesincrease surface area where crystallization (condensation) of cement hydration products takes placeand ensures faster filling of spaces between cement particles (mineral additives) with them, fillers)with establishment of lances with electro-heterogeneous contacts. As a result of potentiodynamic andmicroscopic investigations it was established that the tested additives in the dosages do not causecorrosion effect on the steel reinforcement bars. Transmission strength values of 32 MPa for sleepersafter 24 years of hardening under low-heat regime and after 2 days of natural hardening have beenachieved. The formula for economic efficiency of using additives to reduce the energy intensity ofproduction of concrete sleepers has been proposed.

Optimization of the Physical and Mechanical Properties of Grouting Material for Non-Soil-Squeezing PHC Pipe Pile

The physical and mechanical properties of grouting materials greatly affect the friction resistance and the bearing performance of a non-soil-squeezing PHC pipe pile. Orthogonal tests for four factors at five levels were carried out to optimize the proportion of the water–cement mixture by using Portland cement as a raw material and a water-reducing agent, expansion agent and early-strength agent as additives. The following conclusions were obtained: (1) Both the water–cement ratio and the dosage of water-reducing agent are positively correlated with the fluidity of the water–cement mixture and have the greatest influence on the fluidity, followed by the expansion agent and early-strength agent. The saturation point of the water-reducing agent is 1.5%. (2) The strength of the grouting body decreases linearly with the increase of the water–cement ratio, and the dosage of the water-reducing agent has no obvious effect on the strength. As the dosage of expansion agent increases, the strength of the grouting body decreases rapidly. The expansion agent mainly plays a key role in the middle and late stages of the hardening process of the slurry. Early-strength agents have a greater impact on the early strength, but less on the later strength. When the slurry is solidified for 3 h, the early-strength agent has the greatest impact on the strength with an optimal dosage of 5%. (3) The volume of the grouting body has an inverse relationship with the water–cement ratio, and the optimal amount of expansion agent is 12%. The incorporation of an expansion agent makes the volume increase of the grouting body exceed the volume shrinkage ratio caused by the hardening of the grouting body with a curing time of more than 3 days, ensuring a slight increase in the volume of the grouting body. After 3 days, even though the effect of the expansion agent is gradually weakened, it can still ensure that the volume of the grouting body does not shrink. With the increase of the amount of water-reducing agent, the volume of the grouting body gradually decreases. When the amount of water-reducing agent exceeds 1.5%, the volume of the grouting body no longer decreases. (4) The early-strength agent has almost no effect on the volume of the grouting body. When the curing time is 3 h, the water–cement ratio has the greatest influence on the volume of the grouting body, followed by the water-reducing agent, and, finally, the expansion agent. After 3 h, the water–cement ratio still has the greatest influence, and the influence of the expansion agent gradually exceeds that of the water-reducing agent. The water-reducing agent mainly affects the volume of the grouting body in the water separation stage, and the expansion agent mainly plays a role in the middle and late stages of the slurry solidification. After optimized ratio analysis, the fluidity of the water–cement mixture can be improved, the volume shrinkage ratio rate can be lowered and the early strength can be increased.

Effect of Various Types of Superplasticisers on Consistency, Viscosity, Structure and Long-Term Strength of Geopolymer Products

This article presents the results of research on the effect of plasticisers made based on four different compounds—melamine (M), naphthalene (NF), acrylic polymers (AP) and polycarboxylic ethers (PC)—added to the tested mixes in the amount of 2% of the fly ash (FA). The influence of superplasticisers (SPs) on the consistency of the fresh concrete was investigated using a flow table and a penetrometer, and the air voids content was determined by means of a porosimeter. Additionally, the influence of plasticisers on the viscosity of the paste was investigated using a rheometer. Hardened mortar that matured under two different conditions was also tested at elevated and room temperatures. The tested properties were 7-, 28- and 90-days compressive strength and internal microstructure viewed under a microscope. NF had the greatest viscosity-reducing effect while it increased the air void volume in the mix at the same time. The highest early and late strengths were obtained after curing in elevated temperature samples with an acrylic-polymer-based superplasticiser. However, the increased curing temperature of the samples only influenced the early strength results. Its effect was not visible after 90 days. The AP addition also had a significant impact on improving the consistency of the mixture. The addition of plasticisers did not affect the microstructure of the specimens.