scholarly journals A Novel Damage Model for Strata Layers and Coal Mass

Energies ◽  
2020 ◽  
Vol 13 (8) ◽  
pp. 1928 ◽  
Author(s):  
Faham Tahmasebinia ◽  
Chengguo Zhang ◽  
Ismet Canbulat ◽  
Samad Sepasgozar ◽  
Serkan Saydam

Coal burst occurrences are affected by a range of mining and geological factors. Excessive slipping between the strata layers may release a considerable amount of strain energy, which can be destructive. A competent strata is also more vulnerable to riveting a large amount of strain energy. If the stored energy in the rigid roof reaches a certain level, it will be released suddenly which can create a serious dynamic reaction leading to coal burst incidents. In this paper, a new damage model based on the modified thermomechanical continuum constitutive model in coal mass and the contact layers between the rock and coal mass is proposed. The original continuum constitutive model was initially developed for the cemented granular materials. The application of the modified continuum constitutive model is the key aspect to understand the momentum energy between the coal–rock interactions. The transformed energy between the coal mass and different strata layers will be analytically demonstrated as a function of the rock/joint quality interaction conditions. The failure and post failure in the coal mass and coal–rock joint interaction will be classified by the coal mass crushing, coal–rock interaction damage and fragment reorganisation. The outcomes of this paper will help to forecast the possibility of the coal burst occurrence based on the interaction between the coal mass and the strata layers in a coal mine.

2019 ◽  
Vol 2019 ◽  
pp. 1-14
Author(s):  
Nan Zhou ◽  
Hengfeng Liu ◽  
Jixiong Zhang ◽  
Hao Yan

Coal mining under hard roofs is jeopardized by rock burst-induced hazards. In this paper, mechanisms of hard roof rock burst events and key techniques for their prevention are analyzed from the standpoint of energy evolution within geological conditions typical of the hard roofs found in Chinese coal mines. Equations used to calculate the total strain energy densities of the coal-rock mass and hard roof working face are derived. Moreover, several failure-causing energy evolution rules are analyzed under various conditions. Various rock roof and coal mass thicknesses and strengths are considered, and a method of preventing hard roof rock burst events is proposed. The results obtained show that rock burst events can be facilitated by high stress concentrations, significant accumulation of strain energy in the coal-rock mass, and rapid energy release during roof breakage. The above conditions are subdivided into two classes: energy accumulation and energy release. The total strain energies of the coal mass and working faces in the roof are positively correlated with the roof thickness, roof strength, and coal mass strength. The coal mass strength primarily influences the overall accumulation of energy in the working face, and it also has the largest effect on the total energy release (i.e., the earthquake magnitude).


2021 ◽  
Vol 14 (15) ◽  
Author(s):  
Zhongzhong Liu ◽  
Hanpeng Wang ◽  
Su Wang ◽  
Yang Xue ◽  
Chong Zhang

Author(s):  
Mircea Bîrsan

AbstractIn this paper, we present a general method to derive the explicit constitutive relations for isotropic elastic 6-parameter shells made from a Cosserat material. The dimensional reduction procedure extends the methods of the classical shell theory to the case of Cosserat shells. Starting from the three-dimensional Cosserat parent model, we perform the integration over the thickness and obtain a consistent shell model of order $$ O(h^5) $$ O ( h 5 ) with respect to the shell thickness h. We derive the explicit form of the strain energy density for 6-parameter (Cosserat) shells, in which the constitutive coefficients are expressed in terms of the three-dimensional elasticity constants and depend on the initial curvature of the shell. The obtained form of the shell strain energy density is compared with other previous variants from the literature, and the advantages of our constitutive model are discussed.


Metals ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 954
Author(s):  
Hailong Wang ◽  
Wenping Deng ◽  
Tao Zhang ◽  
Jianhua Yao ◽  
Sujuan Wang

Material properties affect the surface finishing in ultra-precision diamond cutting (UPDC), especially for aluminum alloy 6061 (Al6061) in which the cutting-induced temperature rise generates different types of precipitates on the machined surface. The precipitates generation not only changes the material properties but also induces imperfections on the generated surface, therefore increasing surface roughness for Al6061 in UPDC. To investigate precipitate effect so as to make a more precise control for the surface quality of the diamond turned Al6061, it is necessary to confirm the compositions and material properties of the precipitates. Previous studies have indicated that the major precipitate that induces scratch marks on the diamond turned Al6061 is an AlFeSi phase with the composition of Al86.1Fe8.3Si5.6. Therefore, in this paper, to study the material properties of the AlFeSi phase and its influences on ultra-precision machining of Al6061, an elastoplastic-damage model is proposed to build an elastoplastic constitutive model and a damage failure constitutive model of Al86.1Fe8.3Si5.6. By integrating finite element (FE) simulation and JMatPro, an efficient method is proposed to confirm the physical and thermophysical properties, temperature-phase transition characteristics, as well as the stress–strain curves of Al86.1Fe8.3Si5.6. Based on the developed elastoplastic-damage parameters of Al86.1Fe8.3Si5.6, FE simulations of the scratch test for Al86.1Fe8.3Si5.6 are conducted to verify the developed elastoplastic-damage model. Al86.1Fe8.3Si5.6 is prepared and scratch test experiments are carried out to compare with the simulation results, which indicated that, the simulation results agree well with those from scratch tests and the deviation of the scratch force in X-axis direction is less than 6.5%.


2017 ◽  
Vol 62 (4) ◽  
pp. 753-774
Author(s):  
M. Abdia ◽  
H. Molladavoodi ◽  
H. Salarirad

Abstract The rock materials surrounding the underground excavations typically demonstrate nonlinear mechanical response and irreversible behavior in particular under high in-situ stress states. The dominant causes of irreversible behavior are plastic flow and damage process. The plastic flow is controlled by the presence of local shear stresses which cause the frictional sliding. During this process, the net number of bonds remains unchanged practically. The overall macroscopic consequence of plastic flow is that the elastic properties (e.g. the stiffness of the material) are insensitive to this type of irreversible change. The main cause of irreversible changes in quasi-brittle materials such as rock is the damage process occurring within the material. From a microscopic viewpoint, damage initiates with the nucleation and growth of microcracks. When the microcracks length reaches a critical value, the coalescence of them occurs and finally, the localized meso-cracks appear. The macroscopic and phenomenological consequence of damage process is stiffness degradation, dilatation and softening response. In this paper, a coupled elastoplastic-logarithmic damage model was used to simulate the irreversible deformations and stiffness degradation of rock materials under loading. In this model, damage evolution & plastic flow rules were formulated in the framework of irreversible thermodynamics principles. To take into account the stiffness degradation and softening on post-peak region, logarithmic damage variable was implemented. Also, a plastic model with Drucker-Prager yield function was used to model plastic strains. Then, an algorithm was proposed to calculate the numerical steps based on the proposed coupled plastic and damage constitutive model. The developed model has been programmed in VC++ environment. Then, it was used as a separate and new constitutive model in DEM code (UDEC). Finally, the experimental Oolitic limestone rock behavior was simulated based on the developed model. The irreversible strains, softening and stiffness degradation were reproduced in the numerical results. Furthermore, the confinement pressure dependency of rock behavior was simulated in according to experimental observations.


2020 ◽  
Author(s):  
Chuang Liu ◽  
Dongzhi Sun ◽  
Xianfeng Zhang ◽  
Florence Andrieux ◽  
Tobias Gerster

Abstract Cast iron alloys with low production cost and quite good mechanical properties are widely used in the automotive industry. To study the mechanical behavior of a typical ductile cast iron (GJS-450) with nodular graphite, uni-axial quasi-static and dynamic tensile tests at strain rates of 10− 4, 1, 10, 100, and 250 s− 1 were carried out. In order to investigate the effects of stress state, specimens with various geometries were used in the experiments. Stress–strain curves and fracture strains of the GJS-450 alloy in the strain-rate range of 10− 4 to 250 s− 1 were obtained. A strain rate-dependent plastic flow law based on the Voce model is proposed to describe the mechanical behavior in the corresponding strain-rate range. The deformation behavior at various strain rates is observed and analyzed through simulations with the proposed strain rate-dependent constitutive model. The available damage model from Bai and Wierzbicki is extended to take the strain rate into account and calibrated based on the analysis of local fracture strains. The validity of the proposed constitutive model including the damage model was verified by the corresponding experimental results. The results show that the strain rate has obviously nonlinear effects on the yield stress and fracture strain of GJS-450 alloys. The predictions with the proposed constitutive model and damage models at various strain rates agree well with the experimental results, which illustrates that the rate-dependent flow rule and damage models can be used to describe the mechanical behavior of cast iron alloys at elevated strain rates.


Author(s):  
Piotr Bednarz ◽  
Jaroslaw Szwedowicz

The Haensel damage model correlates lifetime of a component until crack initiation to the dissipated and stored energy in the material during cyclic loading. The crack initiation is influenced by mean stresses. The Haensel damage model considers the mean stress effect by including compressive and tensile stresses in calculations of elastic strain energy during cyclic loading conditions. The goal of the paper is to extend the above model to predict crack propagation under large cyclic plasticity and non-proportional loading conditions. After voids initiation onset of necking, voids growth and linking takes place among them. During this process a mesocrack is created. This stage of fracture involves the same amount of released energy for new crack surface creation as dissipated energy for mesocrack initiation. The amount of dissipated and stored energy is related to the process zone size and to the number of cycles. Ilyushin’s postulate is used to calculate the amount of dissipated energy. In order to consider a contribution of tensile stresses only during loading to crack propagation, tensile/compressive split is performed for the stress tensor. One of the key drivers of this paper is to provide a straightforward engineering approach, which does not require explicit modelling of cracks. The proposed mathematical approach accounts for redistribution of stresses, strains and energy during crack propagation. This allows to approximate the observed effect of distribution of dissipated energy on the front of a crack tip. The developed approach is validated through FE (Finite Element) simulations of the Dowling and Begley experiment. The Haensel lifetime prediction of Dowling’s experiment is in good agreement with the experimental data and the explicit FE results. Finally, the proposed mathematical approach simplifies significantly the engineering effort for Nonlinear Fracture Mechanics lifetime prediction by avoiding the requirement to simulate real crack propagation using node base release methods, XFEM or remeshing procedures.


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