scholarly journals Low Cycle Fatigue Behavior of Steam Generator Tubes under Axial Loading

Materials ◽  
2018 ◽  
Vol 11 (10) ◽  
pp. 1944 ◽  
Author(s):  
Xing He ◽  
Junfeng Chen ◽  
Wei Tian ◽  
Yuebing Li ◽  
Weiya Jin

Compared with the fatigue properties of the material (Inconel Alloy 690), the real fatigue lives of tubes are more meaningful in the fatigue design and assessment of steam generator (SG) tube bundles. However, it is almost impossible to get a satisfactory result by conducting fatigue tests on the tube directly. A tube with a uniform and thin wall easily fails near the clamping ends under cyclic loading due to the stress concentration. In this research, a set-up for fatigue tests of real tubes is proposed to overcome the stress concentration. With the set-up, low cycle fatigue tests were conducted in accordance with an existing fatigue design curve for Alloy 690. Strain control mode was applied with fully reversed push–pull loading under different strain amplitudes (0.15%, 0.2%, 0.3%, and 0.4%). A favourable result was obtained, and the low cycle fatigue behavior was investigated. The results showed that the fatigue life tested by the real tube was below the strain–life curve of Alloy 690 which was fitted by conventional solid specimens. A cyclic hardening behavior was found by the cyclic stress–strain curve when compared with the monotonic stress–strain curve.

2016 ◽  
Vol 713 ◽  
pp. 86-89 ◽  
Author(s):  
Ivo Šulák ◽  
Karel Obrtlík ◽  
Ladislav Čelko

The present work is focused on the study of microstructure and low cycle fatigue behavior of the first generation nickel-base superalloy IN 713LC (low carbon) and its promising second generation successor MAR-M247 HIP (hot isostatic pressing) at 900 °C. Microstructure of both alloys was studied by means of scanning electron microscopy (SEM). The microstructure of both materials is characterized by dendritic grains, carbides and casting defects. Size and morphology of precipitates and casting defects were evaluated. Fractographic observations have been made with the aim to reveal the fatigue crack initiation place and relation to the casting defects and material microstructure. Low cycle fatigue tests were conducted on cylindrical specimens in symmetrical push-pull cycle under strain control with constant total strain amplitude and strain rate at 900 °C in air. Hardening/softening curves, cyclic stress-strain curve and fatigue life data of both materials were obtained. Cyclic stress-strain curve of MAR M247 is shifted approximately to 120 MPa higher stress amplitudes in comparison with IN 713LC. Significantly higher fatigue life of MAR-M247 has been observed in Basquin representation. On the other hand IN 713LC shows prolonged lifetime compared with MAR-M247 in the Coffin-Manson representation. Results obtained from high temperature low cycle fatigue tests are discussed.


Materials ◽  
2021 ◽  
Vol 14 (18) ◽  
pp. 5412
Author(s):  
Angelo Savio Calabrese ◽  
Tommaso D’Antino ◽  
Pierluigi Colombi ◽  
Carlo Poggi

This paper describes methods, procedures, and results of cyclic loading tensile tests of a PBO FRCM composite. The main objective of the research is the evaluation of the effect of low- and high-cycle fatigue on the composite tensile properties, namely the tensile strength, ultimate tensile strain, and slope of the stress–strain curve. To this end, low- and high-cycle fatigue tests and post-fatigue tests were performed to study the composite behavior when subjected to cyclic loading and after being subjected to a different number of cycles. The results showed that the mean stress and amplitude of fatigue cycles affect the specimen behavior and mode of failure. In high-cycle fatigue tests, failure occurred due to progressive fiber filaments rupture. In low-cycle fatigue, the stress–strain response and failure mode were similar to those observed in quasi-static tensile tests. The results obtained provide important information on the fatigue behavior of PBO FRCM coupons, showing the need for further studies to better understand the behavior of existing concrete and masonry members strengthened with FRCM composites and subjected to cyclic loading.


Author(s):  
F Abbasi ◽  
GH Majzoobi ◽  
MM Barjesteh

The disk slot and blade attachment in the gas turbine engines are operated under both cyclic axial and contact loads simultaneously. In this investigation, a new coupon scale testing apparatus is designed and manufactured to study the fretting fatigue behavior of materials under cyclic contact loads. In this cyclic contact load fretting fatigue device (CCLFFD), a simple synchronized electro-mechanical system is used for generating cyclic contact loads with frequency of 0–200 Hz and magnitude of 0–10 kN. The CCLFFD is well instrumented for adjusting, measuring and online monitoring the contact load frequency, contact load graph, and rotation speed of the servomotors. Repeatability and reliability of the test rig were examined by experiment. The performance of the CCLFFD was verified using the experimental results reported in the literature and also by conducting a number of fretting fatigue tests on Al7075-T6 at different contact load frequencies in this work. The results showed that fretting fatigue was significantly affected by the contact load frequency particularly for high cycle fatigue regime. However, the effect was less important for low cycle fatigue regime and totally insignificant for frequencies higher than 80 Hz.


2012 ◽  
Vol 268-270 ◽  
pp. 87-91
Author(s):  
Jian Jun Cui ◽  
Bing Chao Li ◽  
Guo Hua Zhang ◽  
Jian Xin Zhang ◽  
Zuo Shan Wei ◽  
...  

The tensile and low cycle fatigue tests were carried out on alumina short fibers reinforced Al-Si piston alloy composites (Al-Si MMCs). Three Al-Si MMCs reinforced with 10, 17 and 25 vol.% of alumina short fibers were prepared to investigate the effects of volume fraction on tensile and low cycle fatigue properties at room temperature (RT) and 350°C. The results showed that the tensile strength decreased with the increasing of volume fraction of fibers at RT and was slight different at 350°C. Among the three MMCs, the 17%-MMCs showed highest stress level under the low cycle fatigue tests. The fatigue cracks were usually initiated from the clustered and large size fibers near the surface of specimen, propagated along the fiber/matrix interface at RT and grew rapidly by means of broken the fibers at 350°C.


2006 ◽  
Vol 326-328 ◽  
pp. 1011-1014 ◽  
Author(s):  
Ill Seok Jeong ◽  
Sang Jai Kim ◽  
Taek Ho Song ◽  
Sung Yull Hong

For developing fatigue design curve of cast stainless steel that is used in piping material of nuclear power plants, a low-cycle fatigue test rig was built. It is capable of performing tests in pressurized high temperature water environment of PWR. Cylindrical solid fatigue specimens of CF8M were used for the strain-controlled environmental fatigue tests. Fatigue life was measured in terms of the number of cycles with the variation of strain amplitude at 0.04%/s strain rates. The disparity between target length and measured length of specimens was corrected by using finite element method. The corrected test results showed similar fatigue life trend with other previous results.


2012 ◽  
Vol 622-623 ◽  
pp. 1340-1344
Author(s):  
Jian Jun Cui ◽  
Bing Chao Li ◽  
Guo Hua Zhang ◽  
Jian Xin Zhang ◽  
Zuo Shan Wei ◽  
...  

The tensile and low cycle fatigue tests were carried out on alumina short fibers reinforced Al-Si piston alloy composites (Al-Si MMCs). Three Al-Si MMCs reinforced with 10, 17 and 25 vol.% of alumina short fibers were prepared to investigate the effects of volume fraction on tensile and low cycle fatigue properties at room temperature (RT) and 350°C. The results showed that the tensile strength decreased with the increasing of volume fraction of fibers at RT and was slight different at 350°C. Among the three MMCs, the 17%-MMCs showed highest stress level under the low cycle fatigue tests. The fatigue cracks were usually initiated from the clustered and large size fibers near the surface of specimen, propagated along the fiber/matrix interface at RT and grew rapidly by means of broken the fibers at 350°C.


2012 ◽  
Vol 166-169 ◽  
pp. 2226-2233 ◽  
Author(s):  
Gang Zhao ◽  
Peng Pan ◽  
Jia Ru Qian ◽  
Jin Song Lin

The paper presents an experimental study on a new type viscoelastic damper, which is expected to have better energy dissipation capability. Tests on the dampers’ mechanical properties, including shear storage modulus, shear loss modulus, and loss factor, were conducted using reduced scale specimens, and took strain amplitude, loading frequency and ambient temperature as test parameters. Aging tests, low cycle and high cycle fatigue tests were also conducted. Particularly, the low cycle fatigue behavior under a strain of 300% and the basic mechanical behavior under strains of 300%-420% were investigated. Test results suggest that the dependency of the mechanical properties on frequency and temperature is small, the energy dissipation capacity is stable for both large and small displacement, and the damper reaches a strain of 420% without failure.


1976 ◽  
Vol 98 (1) ◽  
pp. 26-32 ◽  
Author(s):  
B. R. Ellingwood

Low-cycle fatigue behavior of structural welds is dependent on material characteristics, geometry at fatigue-critical locations, loading history including residual stresses, and environment. Since these factors may occur randomly and contribute significantly to the uncertainty in design, probabilistic methods are required for their analysis and for the development of appropriate fatigue design criteria. The analysis and prediction of low-cycle fatigue behavior of structural welds is discussed in terms of the foregoing factors. Consideration of statistical uncertainties in the various parameters enables prediction and interpretation of variability in fatigue response, and permits selection of design allowables which correspond to a small probability of unacceptable fatigue performance. These techniques are shown to provide a systematic basis for assessing fatigue reliability of structural welds.


2014 ◽  
Vol 904 ◽  
pp. 95-98
Author(s):  
Xiang You ◽  
Rui Dong Wang ◽  
Shi Ming Cui ◽  
Yong Jie Liu ◽  
Qing Yuan Wang

In this paper, the low cycle fatigue (LCF) behavior of Q345b steel was experimentally investigated in fully reversed cyclic axial configurations at room temperature. The strain range of 0.3%, 0.4%, 0.5%, 0.6% and 0.7% at constant strain rate of 0.005 s-1 was adopted. Cyclic stress-strain curve and strain life relationship were analyzed according to the Ramberg-Osgood relationship and Coffin-Manson relationship respectively. Suitable parameters were obtained showing good agreements with the experimental fatigue data.


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