scholarly journals Fracture Load of an Orthodontic Appliance for Robin Sequence Treatment in a Digital Workflow

Materials ◽  
2021 ◽  
Vol 14 (2) ◽  
pp. 344
Author(s):  
Maite Aretxabaleta ◽  
Alexander B. Xepapadeas ◽  
Christian F. Poets ◽  
Bernd Koos ◽  
Sebastian Spintzyk
Keyword(s):  
Safety Factor ◽  
Testing Machine ◽  
Cost Effective ◽  
Fracture Load ◽  
Orthodontic Appliances ◽  
Robin Sequence ◽  
Cost Effective Approach ◽  
Palatal Plate ◽  
Cad Cam ◽  
Subtractive Manufacturing

CAD/CAM technologies and materials have the potential to improve the treatment of Robin Sequence with orthodontic appliances (Tübingen palatal plate, TPP). However, studies on the provided suitability and safety are lacking. The present study evaluates CAD/CAM technologies and materials for implementation into the workflow for producing these orthodontic appliances (TPPs), manufactured by different techniques and materials: additive manufacturing (AM) and subtractive manufacturing (SM) technologies vs. conventional manufacturing. The fracture load was obtained in a universal testing machine, and the breaking behavior of each bunch, as well as the necessity of adding a safety wire, was evaluated. The minimum fracture load was used to calculate the safety factor (SF) provided by each material. Secondary factors included manufacturing time, material cost and reproducibility. Dental LT clear showed the highest fracture load and best breaking behavior among AM materials. The highest fracture load and safety factor were obtained with Smile polyether ether ketone (PEEK). For the prototyping stage, the use of a Freeprint tray (SF = 114.145) is recommended. For final manufacturing, either the cost-effective approach, Dental LT clear (SF = 232.13%), or the safest but most expensive approach, Smile PEEK (SF = 491.48%), can be recommended.

scholarly journals Accuracy Evaluation of Additively and Subtractively Fabricated Palatal Plate Orthodontic Appliances for Newborns and Infants–An In Vitro Study

Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4103
Author(s):  
Maite Aretxabaleta ◽  
Alexey Unkovskiy ◽  
Bernd Koos ◽  
Sebastian Spintzyk ◽  
Alexander B. Xepapadeas
Keyword(s):  
Layer Thickness ◽  
In Vitro Study ◽  
Orthodontic Appliances ◽  
Accuracy Evaluation ◽  
Palatal Plate ◽  
Cad Cam ◽  
Subtractive Manufacturing ◽  
Palatal Stimulation ◽  
Manufacturing Time

Different approaches for digital workflows have already been presented for their use in palatal plates for newborns and infants. However, there is no evidence on the accuracy of CAD/CAM manufactured orthodontic appliances for this kind of application. This study evaluates trueness and precision provided by different CAM technologies and materials for these appliances. Samples of a standard palatal stimulation plate were manufactured using stereolithography (SLA), direct light processing (DLP) and subtractive manufacturing (SM). The effect of material (for SM) and layer thickness (for DLP) were also investigated. Specimens were digitized with a laboratory scanner (D2000, 3Shape) and analyzed with a 3D inspection software (Geomagic Control X, 3D systems). For quantitative analysis, differences between 3D datasets were measured using root mean square (RMS) error values for trueness and precision. For qualitative analysis, color maps were generated to detect locations of deviations within each sample. SM showed higher trueness and precision than AM technologies. Reducing layer thickness in DLP did not significantly increase accuracy, but prolonged manufacturing time. All materials and technologies met the clinically acceptable range and are appropriate for their use. DLP with 100 µm layer thickness showed the highest efficiency, obtaining high trueness and precision within the lowest manufacturing time.

scholarly journals Accuracy Evaluation of Additively and Subtractively Fabricated Palatal Plate Orthodontic Appliances for Newborns and Infants – An In-vitro Study

2021 ◽  
Author(s):  
Maite Aretxabaleta ◽  
Alexey Unkovskiy ◽  
Bernd Koos ◽  
Sebastian Spintzyk ◽  
Alexander B. Xepapadeas
Keyword(s):  
Layer Thickness ◽  
In Vitro Study ◽  
Orthodontic Appliances ◽  
Accuracy Evaluation ◽  
Palatal Plate ◽  
Cad Cam ◽  
Subtractive Manufacturing ◽  
Palatal Stimulation ◽  
Manufacturing Time

Different approaches for digital workflows have already been presented for their use in palatal plates for newborns and infants. However, there is no evidence on the accuracy of CAD/CAM manufactured orthodontic appliances for this kind of application. This study evaluates trueness and precision provided by different CAM technologies and materials for these appliances. Samples of a standard palatal stimulation plate were manufactured using stereolithography (SLA), direct light processing (DLP) and subtractive manufacturing (SM). The effect of material (for SM) and layer thickness (for DLP) were also investigated. Specimens were digitized with a laboratory scanner (D2000, 3Shape) and analyzed with a 3D inspection software (Geomagic Control X, 3D systems). For quantitative analysis, differences between 3D datasets were measured using root mean square (RMS) error values for trueness and precision. For qualitative analysis, color maps were generated to detect locations of deviations within each sample. SM showed higher trueness and precision than AM technologies. Reducing layer thickness in DLP did not significantly increase accuracy, but prolonged manufacturing time. All materials and technologies met the clinically acceptable range and are appropriate for their use. DLP with 100µm layer thickness showed the highest efficiency, obtaining high trueness and precision within the lowest manufacturing time.

scholarly journals Fracture Load of Metal, Zirconia and Polyetheretherketone Posterior CAD-CAM Milled Fixed Partial Denture Frameworks

Materials ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 959
Author(s):  
Verónica Rodríguez ◽  
Celia Tobar ◽  
Carlos López-Suárez ◽  
Jesús Peláez ◽  
María J. Suárez
Keyword(s):  
Computer Aided Design ◽  
Testing Machine ◽  
Fracture Load ◽  
Fracture Pattern ◽  
Bending Test ◽  
Weibull Statistics ◽  
Promising Alternative ◽  
Computer Aided ◽  
Cad Cam ◽  
Group 2

The aim of this study was to investigate the load to fracture and fracture pattern of prosthetic frameworks for tooth-supported fixed partial dentures (FPDs) fabricated with different subtractive computer-aided design and computer-aided manufacturing (CAD-CAM) materials. Materials and Methods: Thirty standardized specimens with two abutments were fabricated to receive three-unit posterior FDP frameworks with an intermediate pontic. Specimens were randomly divided into three groups (n = 10 each) according to the material: group 1 (MM)—milled metal; group 2 (L)—zirconia; and group 3 (P)—Polyetheretherketone (PEEK). The specimens were thermo-cycled and subjected to a three-point bending test until fracture using a universal testing machine (cross-head speed: 1 mm/min). Axial compressive loads were applied at the central fossa of the pontics. Data analysis was made using one-way analysis of variance, Tamhane post hoc test, and Weibull statistics (α = 0.05). Results: Significant differences were observed among the groups for the fracture load (p < 0.0001). MM frameworks showed the highest fracture load values. The PEEK group registered higher fracture load values than zirconia samples. The Weibull statistics corroborated these results. The fracture pattern was different among the groups. Conclusions: Milled metal provided the highest fracture load values, followed by PEEK, and zirconia. However, all tested groups demonstrated clinically acceptable fracture load values higher than 1000 N. PEEK might be considered a promising alternative for posterior FPDs.

scholarly journals 3D Printing Part 2 - A Literature Review Of 3D Printing Materials in Dentistry

2021 ◽  
Author(s):  
Adam Brian Nulty
Keyword(s):  
3D Printing ◽  
High Performance ◽  
Cost Effective ◽  
Future Evolution ◽  
Cost Effective Treatment ◽  
Wide Range ◽  
Milling Machines ◽  
Cad Cam ◽  
Subtractive Manufacturing ◽  
3D Printers

Introduction: The current generation of 3D printers are lighter, cheaper, and smaller, making them more accessible to the chairside digital dentist than ever before. 3D printers in general in the industrial and chairside setting can work with various types of materials including, metals, ceramics, and polymers. Evidence presented in many studies show that an ideal material used for dental restorations is characterised by several properties related to durability, cost-effectiveness, and high performance. This review is the second part in a 3D Printing series that looks at the literature on material science and applications for these materials in 3D printing as well as a discussion on the potential further development and future evolution in 3D printing materials. Conclusions: Current materials in 3D printing provide a wide range of possibilities for providing more predictable workflows as well as improving efficiency through less wasteful additive manufacturing in CAD/CAM procedures. Incorporating a 3D printer and a digital workflow into a dental practice is challenging but the wide range of manufacturing options and materials available mean that the dentist should be well prepared to treat patients with a more predictable and cost effective treatment pathway. As 3D printing continues to become a commonplace addition to chair side dental clinics, the evolution of these materials, in particular reinforced PMMA, resin incorporating zirconia and glass reinforced polymers offer increased speed and improved aesthetics that will likely replace subtractive manufacturing milling machines for most procedures.

scholarly journals Fabricated CAD/CAM Post-Core Using Glass Fiber-Reinforced Resin Shows Innovative Potential in Restoring Pulpless Teeth

Materials ◽  
2021 ◽  
Vol 14 (20) ◽  
pp. 6199
Author(s):  
Naoko Suzaki ◽  
Satoshi Yamaguchi ◽  
Eriko Nambu ◽  
Ryousuke Tanaka ◽  
Satoshi Imazato ◽  
...  
Keyword(s):  
Computer Aided Design ◽  
Fracture Resistance ◽  
Testing Machine ◽  
Fracture Load ◽  
Resistance Test ◽  
Fiber Reinforced ◽  
Fiber Post ◽  
Clinical Issue ◽  
Computer Aided ◽  
Cad Cam

The prevention of root fractures of pulpless teeth is an important clinical issue to maintain healthy teeth through lifetime. The aim of this study was to examine a clinically effective treatment method for strengthening vulnerable pulpless teeth using CAD/CAM (computer-aided design/computer-aided manufacturing) fiber-reinforced post-core by conducting a fracture resistance test. A post-core made with a fiber-reinforced resin disk TRINIA (TR, SHOFU, Kyoto, Japan) was fabricated using a CAD/CAM system. The fiber-layer orientation of the CAD/CAM post-core was parallel to the axis of the restored tooth. A post-core using a conventional composite and a fiber post (CF) was also prepared. A fracture resistance test of teeth restored with the post-cores and zirconia crowns was conducted using a universal testing machine, and fracture patterns were identified by micro-CT observation. The fracture load of the roots restored with TR was 1555.9 ± 231.8 N, whereas that of CF was 1082.1 ± 226.7 N. The fracture load of TR was 43.8% that was significantly higher than that of CF (Student’s t-test, p < 0.05). The restored teeth with CAD/CAM resin post-core were found to be repairable even after fracture. These results suggest that the CAD/CAM indirect fiber post-core has the potential to strengthen the vulnerable pulpless teeth.

scholarly journals Fracture load of nano-ceramic composite material for anterior endocrown restorations

2020 ◽  
Vol 23 (1) ◽  
Author(s):  
Salma Alghalayini ◽  
Kamal Khaled Ebeid ◽  
Ayman Aldahrab ◽  
Marwa Wahsh
Keyword(s):  
Ceramic Composite ◽  
Fatigue Testing ◽  
Testing Machine ◽  
Cyclic Fatigue ◽  
Fracture Load ◽  
Endodontically Treated Teeth ◽  
Ceramic Fracture ◽  
Tooth Structure ◽  
All Ceramic ◽  
Cad Cam

Objective: To evaluate ability of Nano Ceramic Composite endocrown to withstand occlusal forces when used in the anterior region. Material and Methods: Eighty endodontically treated maxillary central incisors teeth were randomly divided into two main groups according to the restoration type.  40 of these teeth were post, core and crown restorations and 40 were endocrown restorations.  Then they were divided by halves into two subgroups according to the material used 20 were made with Lava Ultimate and the other 20 with IPS e.max. Each subgroup was then further subdivided into two divisions according to the remaining tooth structure above the CEJ (n=10): 2 mm and 0.5 mm above the CEJ. After teeth preparation, the restorations were all made by CAD/CAM system (Cerec MCXL). All samples had undergone cyclic fatigue testing, and then loaded to fracture using a universal testing machine. The specimens were measured and statistically analyzed using Mann-Whitney test for comparing the mean changes between the groups. Results:  Lava Ultimate showed higher mean fracture load values than IPS e.max specimens. Conclusion: Endocrowns were found to be more favorable when used on endodontically treated teeth than the conventional post, core and crown restorations.KEYWORDSEndocrowns; All-ceramic; Fracture; Cyclic loading.

scholarly journals Fracture Resistance of CAD/CAM Versus Traditional Interim Fixed Dental Prostheses

2018 ◽  
Vol 55 (3) ◽  
pp. 361-363
Author(s):  
Daniel Alexandru Pop ◽  
R. Malaescu ◽  
Liviu Marsavina ◽  
Tiberiu Hosszu ◽  
Raul Rotar ◽  
...  
Keyword(s):  
Testing Machine ◽  
In Vitro Study ◽  
Maximum Load ◽  
Fracture Load ◽  
Digital Design ◽  
Computer Assisted ◽  
Dental Prostheses ◽  
Cad Cam ◽  
Fixed Dental Prostheses

The aim of this in vitro study is to compare the load-to-fracture performance of polymethyl methacrylates (PMMA) provisional restorations manufactured with a traditional laboratory technique in comparison to a computer-assisted design and computer-assisted manufacturing (CAD-CAM) technique. Five interim three-unit fixed dental prostheses were fabricated with the conventional indirect technique, on a standard typodont. The same model was scanned with an intraoral scanner and the digital design of identical fixed dental prostheses was made. Then other five interim three-unit fixed dental prostheses were milled from PMMA CAD/CAM blocks with an in office milling machine. All specimens were tested for flexural strength in a universal testing machine, and the maximum load to fracture was measured. For the conventional provisional restorations, the load to fracture was 121.16 � 24.6, in comparison to CAD/CAM interim restorations, for which the load to fracture was 728.88 � 228.7. Within the limitations of this study, one can conclude that CAD/CAM provisional restorations present a higher fracture load than the conventional manufactured interim restorations.

Structural Integrity Evaluation of Large MOD Restorations Fabricated With a Bulk-Fill and a CAD/CAM Resin Composite Material

2019 ◽  
Vol 44 (3) ◽  
pp. 312-321 ◽  
Author(s):  
C Papadopoulos ◽  
D Dionysopoulos ◽  
K Tolidis ◽  
P Kouros ◽  
E Koliniotou-Koumpia ◽  
...  
Keyword(s):  
Computer Aided Design ◽  
Fracture Resistance ◽  
Structural Integrity ◽  
Resin Composite ◽  
Testing Machine ◽  
Fracture Load ◽  
Chi Square ◽  
Significance Level ◽  
Computer Aided ◽  
Cad Cam

SUMMARY Aims: To evaluate the effect of two composite restorative techniques (direct bulk fill vs indirect CAD/CAM) on the fracture resistance and mode of fracture of extended mesio-occlusal-distal (MOD) cavity preparations. Methods: Fifty-one sound human mandibular third molars were divided into three groups (n=17). Extended bucco-lingual MOD cavities were prepared. Teeth in group 1 were restored with a bulk-fill resin composite (Filtek Bulk-Fill Posterior Restorative), teeth in group 2 were restored with composite computer-aided design/computer-aided manufacturing (CAD/CAM) inlays (Lava Ultimate), and teeth in group 3 served as control and remained intact. All specimens were submitted to thermocycling, and a fracture resistance test was performed using a Universal testing machine (0.5 mm/min). Mode of fracture was classified into five types. One-way analysis of variance and the Duncan test were used to analyze the fracture load data at a significance level of α = 0.05. A chi-square test was used for the analysis of fracture mode between the restorative groups. Results: Statistical analysis showed significant differences in fracture resistance among the experimental groups. The teeth restored with the bulk-fill composite exhibited lower fracture resistance (1285.3±655.0 N) when compared to the teeth restored with the composite CAD/CAM inlays (1869.8±529.4 N) (p&lt;0.05). Mode of fracture showed the same distribution between the restorative groups. Conclusions: Although both types of restorations failed at loads larger than those found in the oral cavity, the CAD/CAM composite inlays increased the fracture resistance of teeth with large MOD cavities when compared to direct bulk-fill composite restorations. The majority of fracture types were intraorally repairable for both restorative techniques.

scholarly journals Influence of the fabrication method on the fracture behavior of all-ceramic prosthesis

Cerâmica ◽  
2018 ◽  
Vol 64 (370) ◽  
pp. 284-287
Author(s):  
A. C. Piccoli ◽  
M. Borba
Keyword(s):  
Fracture Behavior ◽  
Testing Machine ◽  
Slip Casting ◽  
Fracture Load ◽  
Resin Cement ◽  
Fabrication Method ◽  
All Ceramic ◽  
Cad Cam ◽  
Ceramic Crowns ◽  
Student’S T

Abstract Different methods are available to produce all-ceramic dental prosthesis. Each processing step may introduce flaws to the material, which compromises its properties and reliability. The objective of this study was to evaluate the effect of fabrication method on the fracture behavior of prosthetic crowns produced with an alumina-based glass-infiltrated zirconia-reinforced ceramic. Two groups of all-ceramic crowns were produced according to the fabrication method of the infrastructure (IS) (n=30): IZC - IS produced by CAD-CAM; IZS - IS produced by slip-casting. The IS were veneered with porcelain and cemented to fiber-reinforced composite dies with resin cement. Crowns were loaded in compression to failure using a universal testing machine, at 1 mm/min crosshead speed and 37 ºC distilled water. Fractography was performed using stereomicroscope and SEM. Data were statistically analyzed with Student’s t test (α=0.05) and Weibull analysis. There were no significant differences among the experimental groups for fracture load (p=0.481) and Weibull modulus. For both groups, the failure mode was catastrophic failure involving IS and porcelain. It was concluded that the fabrication methods evaluated resulted in all-ceramic crowns with similar fracture behavior and reliability.

The Additive Manufacturing (AM) of Titanium Alloys

2014 ◽  
Vol 1019 ◽  
pp. 19-25 ◽  
Author(s):  
F.H. Froes ◽  
B. Dutta
Keyword(s):  
Additive Manufacturing ◽  
Titanium Alloys ◽  
Cost Effective ◽  
Direct Energy Deposition ◽  
Powder Bed ◽  
Processed Material ◽  
Cost Effective Approach ◽  
Direct Energy ◽  
Cad Cam ◽  
Near Net Shape

High cost is the major reason that there is not more wide-spread use of titanium alloys. Powder Metallurgy (P/M) represents one cost effective approach to fabrication of titanium components and Additive Manufacturing (AM) is an emerging attractive PM Technique . In this paper AM is discussed with the emphasis on the “work horse” titanium alloy Ti-6Al-4V. The various approaches to AM are presented and discussed, followed by some examples of components produced by AM. The microstructures and mechanical properties of Ti-6Al-4V produced by AM are listed and shown to compare very well with cast and wrought product. Finally, the economic advantages to be gained using the AM technique compared to conventionally processed material are presented. Key words: Additive Manufacturing (AM), 3D Printing, CAD, CAM, Laser, Electron beam, near net shape, remanufacturing, Powder Bed Fusion (PBF), Direct Energy Deposition (DED)

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