scholarly journals Factors of Stress Concentration around Spherical Cavity Embedded in Cylinder Subjected to Internal Pressure

Materials ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 3057
Author(s):  
Mechri Abdelghani ◽  
Ghomari Tewfik ◽  
Maciej Witek ◽  
Djouadi Djahida

In this paper, an accurate distribution of stress as well as corresponding factors of stress concentration determination around a spherical cavity, which is considered as embedded in a cylinder exposed to the internal pressure only, is presented. This approach was applied at three main meridians of the porosity by combining the Eshelby’s equivalent inclusion method with Mura and Chang’s methodology employing the jump condition across the interface of the cavity and matrix, respectively. The distribution of stresses around the spherical flaw and their concentration factors were formulated in the form of newly formulated analytical relations involving the geometric ratio of the cylinder, such as external radius and thickness, the angle around the cavity, depth of the porosity, as well as the material Poisson ratio. Subsequently, a comparison of the analytical results and the numerical simulation results is applied to validate obtained results. The results show that the stress concentration factors (SCFs) are not constant for an incorporated flaw and vary with both the porosity depth and the Poisson ratio, regardless of whether the cylinder geometric ratio is thin or thick.

Author(s):  
Sabrina Regalla ◽  
Bianca Pinheiro ◽  
Ilson Pasqualino ◽  
Luiz Daniel Lana ◽  
Valber Perrut

The aim of this work is to evaluate the residual fatigue life enhancement of damaged pipelines after the execution of composite material repairs made of laminates of epoxy matrix reinforced with glass fibers. In view of structural performance and cost concerns, the more suitable repair thickness should be proposed. The work comprises a numerical and experimental study on the stress concentration of damaged pipes under internal pressure before and after repair. A numerical model is developed, based on the finite element method, to provide stress concentration factors of damaged pipes (plain dent defect), under cyclic internal pressure, before and after applying glass fiber and epoxy matrix laminate repairs with varying thicknesses. Small-scale steel pipe samples are submitted to denting and the resulting stress concentration in the damaged region is estimated under cyclic internal pressure, before and after repair execution. From correlation between numerical and experimental results, the finite element model is calibrated and validated. A parametric study is carried out to evaluate stress concentration factors of dented pipes repaired with varying laminate thickness. Stress concentration factors of dented pipes under internal pressure after repair can be used in a fatigue assessment methodology from correction of S-N curves. The effect of repair thickness on the reduction of stress concentration factors is evaluated in view of the residual fatigue life enhancement of damaged pipes, beside repair procedure costs. Based on results of the parametric study, recommendations about the repair procedure using laminates of epoxy matrix reinforced with glass fibers will be proposed, comprising indications of the more suitable repair thickness, as a function of pipe and damage dimensions, in view of fatigue performance and cost concerns.


Author(s):  
Bianca de Carvalho Pinheiro ◽  
Ilson Paranhos Pasqualino ◽  
Se´rgio Barros da Cunha

A nonlinear finite element model was developed to assess stress concentration factors induced by plain dents on steel pipelines subjected to cyclic internal pressure. The numerical model comprised small strain plasticity and large rotations. Six small-scale experimental tests were carried out to determine the strain behavior of steel pipe models during denting simulation followed by the application of cyclic internal pressure. The finite element model developed was validated through a correlation between numerical and experimental results. A parametric study was accomplished, with the aid of the numerical model, to evaluate stress concentration factors as function of the pipe and dent geometries. Finally, an analytical formulation to estimate stress concentration factors of dented pipelines under internal pressure was proposed. These stress concentration factors can be used in a high cycle fatigue evaluation through S-N curves.


Author(s):  
Dmitry A. Kuzmin ◽  
Anastasia V. Andreenkova

Relevance. The nuclear power plant contains a large number of equipment and pipelines subject to flow acceleration corrosion. As a result of a combination of various parameters - sizes (diameters, wall thickness), operational parameters (internal pressure, temperature), steels and elements types - the number of design cases is tens of thousands, without counting the possible forms of thinning. The process of maintenance and repair at the stations are doing an assessment of the accordance of actual and allowable values of wall thicknesses. The ensuring safe operations of equipment and pipelines have been introduced correction functions for regulatory functions, taking into account the forms of thinning, to determine the permissible thinning. The aim of the work. The task is to determine the influence of the forms and types of thinning on the stress-strain state and to determine the most critical thinning for straight sections of pipelines subject to flow acceleration corrosion taking into account emergency conditions. Methods. The allowable values of stress concentration factors (deformations) of pipelines subject without flow acceleration corrosion was determined taking into account allowable values, the requirements of the federal norms and rules for emergency operating conditions. For researches of the stress concentration coefficients were used the finite element method and analytical methods for various shapes, sizes and depths of thinning. Results. A method has been developed, that allows getting the maximum allowable values of stress concentration factors (deformations) for emergency operation, which afford to determine the maximum allowable depth of thinning in emergency conditions - an above criterion. The researches have been carried out definition of the stress concentration factors for local thinning with various types of these thinning. The functions of concentration coefficients depending on the geometric parameters of local thinning wall thickness were determined for a straight section of the pipeline. As a result of the research, the dependences of the sizes of thinning on the concentration coefficients for straight pipelines were created and a master-curve was obtained. The researches were carried out take into account the load from internal pressure and bending moment.


Author(s):  
Navjot Singh ◽  
Sreekanta Das ◽  
Peter Song ◽  
Nader Yoosef-Ghodsi

Abstract Wrinkle defects can be complex pipeline deformities to assess and can present the potential to initiate a pipeline release incident as a result of fatigue failure due to pressure cycling, if not dealt with accordingly. Specifically, the stress distribution arising due to applied loads such as internal pressure can vary rapidly due to the complex shape along the wrinkle profile, which may introduce complexities in subsequent assessments such as fatigue life analysis. This paper presents a methodology using numerical simulation for evaluating stress concentration factors of wrinkle defects of varying geometries. A nonlinear finite element model is developed to evaluate stress concentration factors induced by wrinkle defects within steel pipelines subjected to internal pressure. Afterwards, data from full-scale laboratory tests for the wrinkled pipe specimens subjected to cyclic pressure fatigue loading is analyzed to evaluate stress concentration factors for comparable wrinkle profiles. Lastly, a comparison between the results of the stress concentration factors evaluated using finite element method and test data is provided, followed with a brief discussion of potential sources of discrepancies between results obtained from these methods.


1967 ◽  
Vol 34 (2) ◽  
pp. 359-364 ◽  
Author(s):  
M. T. Jakub ◽  
C. C. Mow

Analysis of the interaction of a cylindrical wave impinging on a cylindrical cavity is presented. It is assumed that a line source is located an arbitrary distance from the cavity and that its strength varies harmonically in time. The resulting dynamic stress concentration factors at the cavity wall are determined by considering the wave-diffraction effects. Numerical results indicate that the dynamic stress concentration factors around the cavity are dependent upon (a) distance from the source to the cavity, (b) wave number, and (c) the Poisson ratio of the medium. At high wave number (high frequency), the response to an incident cylindrical wave becomes almost identical with the response to an incident plane wave. At low wave number, however, the response departs drastically from all previous investigations where the incident wave was assumed to be a plane wave. Stress concentration factors substantially higher than those determined in earlier studies were noted in the present analysis.


Author(s):  
Bianca C. Pinheiro ◽  
Ilson P. Pasqualino

The objective of this work is to evaluate the stress concentration induced by longitudinal and transverse plain dents on steel pipelines under cyclic internal pressure. This work is within a study to propose a new methodology to assess the fatigue life of dented steel pipelines based on the current high cycle fatigue theory. This methodology employs stress concentration factors induced by plain dents, which are used to modify material S-N curves of metallic structures under high cycle fatigue loadings. The proposed assessment methodology was validated according to small-scale fatigue test results of steel pipe models with spherical dents under cyclic internal pressure. Here, stress concentration factors induced by longitudinal and transverse plain dents on steel pipes under internal pressure are obtained from a previously developed finite element model. Several finite element analyses are carried out in a parametric study. Analytical expressions are developed to estimate stress concentration factors for these two different dent geometries as function of pipe and dent geometric parameters. With the inclusion of these expressions, the proposed assessment methodology is improved and is now able to deal with three different plain dent geometries: spherical, longitudinal and transverse dents.


Author(s):  
Bianca de Carvalho Pinheiro ◽  
Ilson Paranhos Pasqualino ◽  
Se´rgio Barros da Cunha

This work is within an ongoing study, which aims to propose a new methodology for fatigue life analysis of steel pipelines with plain dents under cyclic internal pressure. This methodology follows the current high cycle fatigue theory and employs stress concentration factors induced by plain dents to modify standard S-N curves. A previously developed and validated finite element model is extended to generate stress concentration factors for longitudinal and transverse dents, in addition to spherical dents. Several finite element analyses are carried out in a parametric study to evaluate stress concentration factors induced by the three dent types studied: spherical, longitudinal and transverse dents. Analytical expressions are developed to estimate stress concentration factors for these three dent types as function of pipe and dent geometric parameters. Small-scale fatigue tests are conducted to evaluate the finite life behavior of dented steel pipes under cyclic internal pressure. The methodology is validated in view of the fatigue tests results. Including expressions to estimate stress concentration factors for three different dent types (spherical, longitudinal and transverse dents), the proposed methodology can then be used for fatigue life analysis of dented steel pipelines under cyclic internal pressure.


1971 ◽  
Vol 93 (4) ◽  
pp. 1021-1029
Author(s):  
R. W. Schneider ◽  
W. M. Jackson ◽  
W. R. Nicolls

The paper describes the results of an extensive study of a contoured, integrally reinforced branch connection in a cylindrical pressure vessel (or run pipe). Three epoxy models were tested by means of three-dimensional photoelasticity using the stress-freezing and slicing technique. Loads applied were internal pressure, a longitudinal moment on the branch, and a transverse bending moment on the branch; one model was required for each mode of loading. Stress distribution curves are given. In addition, thirteen geometrically similar steel headers were fatigue tested by longitudinal and transverse forces cyclically applied to the branch pipes. Tests were conducted over a range of nominal stress in the branch. Stress concentration factors or stress indices from the photoelastic tests for bending and stress intensification factors from the bending fatigue tests are compared. Stress concentration factors for internal pressure loading, as derived from the photoelastic tests, are presented. Since stress intensification factors are not used to describe fatigue behavior under pulsating pressure, a similar comparison is not possible. Owing to the amount of data accumulated, only the most pertinent are presented; in every instance this includes the area of maximum stress.


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