scholarly journals Al2O3/WS2 Surface Layers Produced on the Basis of Aluminum Alloys for Applications in Oil-Free Kinematic Systems

Materials ◽  
2021 ◽  
Vol 14 (24) ◽  
pp. 7738
Author(s):  
Joanna Korzekwa ◽  
Marek Bara ◽  
Sławomir Kaptacz

The article presents the results of an aluminum oxide layer doped with monolayer 2H tungsten disulphide (Al2O3/WS2) for applications in oil-free kinematic systems. The results concern the test carried out on the pneumatic actuator operational test stand, which is the actual pneumatic system with electromagnetic control. The cylinders of actuators are made of Ø 40 mm aluminum tube of EN-AW-6063 aluminum alloy which is used in the manufacture of commercial air cylinder actuators. The inner surfaces of the cylinder surfaces were covered with an Al2O3/WS2 oxide layer obtained by anodic oxidation in a three-component electrolyte and in the same electrolyte with the addition of tungsten disulfide 2H-WS2. The layers of Al2O3 and Al2O3/WS2 obtained on the inner surface of the pneumatic actuators were combined with a piston ring made of polytetrafluoroethylene with carbon (T5W) material and piston seals made of polyurethane (PU). The cooperation occurred in the conditions of technically dry friction. After the test was carried out, the scanning electron microscopy with energy dispersive spectroscopy (SEM/EDS) analysis of the surface of the cylinder bearing surfaces and piston seals of the pneumatic cylinders was performed. The analysis revealed the formation of a sliding film on the cylinder surface modified with tungsten disulfide, as well as on the surface of wiper seals. Based on the SEM/EDSM tests, it was also found that the modification of the Al2O3 layer with tungsten disulfide contributed to the formation of a sliding film with the presence of WS2 lubricant, which translated into smooth cylinder operation during 180 h of actuator operation. The cylinder with the unmodified layer showed irregular operation after approximately 70 h thereof.

2008 ◽  
Vol 104 (1) ◽  
pp. 016103 ◽  
Author(s):  
Tsutomu Uesugi ◽  
Tetsu Kachi ◽  
Masahiro Sugimoto ◽  
Tetsuya Matsuyama ◽  
Chihoko Mizue ◽  
...  

2019 ◽  
Vol 11 (26) ◽  
pp. 23303-23312 ◽  
Author(s):  
No-Won Park ◽  
Dae Yun Kang ◽  
Won-Yong Lee ◽  
Yo-Seop Yoon ◽  
Gil-Sung Kim ◽  
...  

2007 ◽  
Vol 561-565 ◽  
pp. 547-550 ◽  
Author(s):  
Shouichi Muraoka ◽  
Kazuhiro Kitamura ◽  
Satoshi Kishi ◽  
Tatuo Nakazawa ◽  
Yasuo Shimizu

A new wire mesh metallic catalyst support has been studied by using a stainless heat resistant steel of including aluminum. This catalyst support was improved for the metal honeycomb catalyst support that had been put to practical use. The wire mesh catalyst support was made in the following procedures. First, it was made from flat plate made by the stainless steel from the machining. Second, the low oxygen atmosphere in the heat treatment furnace did the aluminum extraction processing. Third, the aluminum oxide layer was made on the surface of catalyst support by furnace in air. Metal honeycomb catalyst has been made for several years by this method. The aim of this study was to evaluate the aluminum oxide layer on the surface of wire mesh catalyst support. The aluminum oxide surface was measured using scanning electron microscopy (SEM) and X-ray reflection diffraction (XRD). This catalyst support has the performance similar to the conventional metal honeycomb catalyst support.


2013 ◽  
Vol 795 ◽  
pp. 578-581 ◽  
Author(s):  
Shamsul Baharin Jamaludin ◽  
Josef Hadipramana ◽  
Mohd Fitri Mohd Wahid ◽  
Kamarudin Hussin ◽  
Azmi Rahmat

A characterization of microstructure and interface was made on the composites Al-4 % Cu reinforced with 15 wt. % glass particulate. The composite was fabricated by powder metallurgy followed by solution treatment and artificial ageing. The microstructures of the composite showed that the glass particulates were in-homogenously distributed in the matrix and segregated near copper. The aluminum oxide layer was found between aluminum, copper and glass particulate. Micro cracks were observed in the aluminum oxide layer and at the interface between aluminum oxide layer and aluminum. Hardness increased as ageing time increased. Interface behavior and aging time influenced the hardness of the composite.


2006 ◽  
Vol 20 (25n27) ◽  
pp. 3605-3610 ◽  
Author(s):  
MASAYOSHI MIZUTANI ◽  
JUN KOMOTORI ◽  
KAZUTOSHI KATAHIRA ◽  
HITOSHI OHMORI

The biocompatibility of titanium implants with different surface properties is investigated. We prepared three types of specimens, one ground by the newly developed ELID grinding system, another ground by conventional ELID grinding, and the other polished by SiO 2 powder. These surfaces were characterized and, the number of cell and cytotoxicity in in-vitro were measured. Energy Dispersive X-ray Spectroscopy (EDS), X-ray Photoelectron Spectroscopy (XPS) and Transmission Electron Microscope (TEM) revealed that the modified ELID system can create a significantly thick oxide layer and a diffused oxide layer, and also can control the thickness of a modified layer. The results of cell number and cytotoxicity showed that the sample ground by the modified system had the highest biocompatibility. This may have been caused by improvement of chemical properties due to a surface modified layer. The above results suggest that this newly developed ELID grinding system can create the desirable surface properties. Consequently, this system appears to offer significant future promise for use in biomaterials and other engineering components.


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