scholarly journals A Review of Recent Research and Application Progress in Screw Machines

Machines ◽  
2022 ◽  
Vol 10 (1) ◽  
pp. 62
Author(s):  
Chuang Wang ◽  
Bingqi Wang ◽  
Mingkun Liu ◽  
Ziwen Xing
Keyword(s):  
Organic Rankine Cycle ◽  
Volume Ratio ◽  
Rankine Cycle ◽  
Thermodynamic Modelling ◽  
Future Research ◽  
Rotor Profile ◽  
Twin Screw ◽  
Compression And Expansion ◽  
Injection Technology ◽  
Air Compression

Screw machines, mainly including single-screw type and twin-screw type, have gone through significant development and improvement during the past decade. This paper reviews the relevant studies available in the open literature for acquiring insight into and to establish the state of the art of the research and application status of screw machines. The related research on different aspects, which would affect the performance and reliability of screw machines includes rotor profile and geometric characteristics, thermodynamic modelling, vibration and noise, lubrication and wear, control of capacity and built-in volume ratio, and liquid injection technology. In the aspect of thermodynamic modelling, the available methods, i.e., empirical or semi-empirical model, lump model, and 3D CFD model, adopted for the performance prediction and optimal design of screw machines are summarized. Then, the review covers the application status of screw machines in the fields of air compression and expansion, refrigeration and heat pump, organic Rankine cycle (ORC), and other popular applications, with an emphasis on the reported performance and progress in technologies of screw machines. Finally, conclusions and perspectives for future research in the area of screw machines are presented. The review provides readers with a good understanding of the research focus and progress in the field of screw machines.

Integral Modeling of a Twin-Screw Compressor

2016 ◽  
Vol 138 (7) ◽  
Author(s):  
Sarah Van Erdeweghe ◽  
Joris De Schutter ◽  
Eric Van den Bulck
Keyword(s):  
Working Conditions ◽  
Control Volume ◽  
Optimization Procedure ◽  
Future Research ◽  
Screw Compressor ◽  
Positive Displacement ◽  
Rotor Profile ◽  
Twin Screw ◽  
Large Application ◽  
Similarity Law

In this paper, an integral methodology for the modeling of a twin-screw compressor is presented. Starting from a known rotor profile, all the algorithms to calculate the second rotor profile, the size of the control volume, and the compressor's performance are presented. The proposed modeling approach can be applied in an optimization procedure to find the optimal rotor profiles for a given application, with corresponding working conditions. Furthermore, based on the modeling results and substantiated with measurements on different compressor types, a similarity law for positive displacement compressors seems to exist. The existence of a similarity law has large application potential as it could be used to predict the performance of a positive displacement compressor in other than the (lab) tested working conditions. Further investigation of the similarity law for positive displacement compressors is therefore proposed as a key topic for future research.

Empirical Models for a Screw Expander Based on Experimental Data From Organic Rankine Cycle System Testing

2014 ◽  
Vol 136 (6) ◽  
Author(s):  
Vamshi Krishna Avadhanula ◽  
Chuen-Sen Lin
Keyword(s):  
Experimental Data ◽  
Power Output ◽  
Pressure Ratio ◽  
Organic Rankine Cycle ◽  
Volume Ratio ◽  
Rankine Cycle ◽  
Empirical Models ◽  
Working Fluid ◽  
Work Output ◽  
Experimental Values

The screw expander discussed in this work was part of a 50 kW organic Rankine cycle (ORC) system. The ORC was tested under different conditions in heat source and heat sink. In conjunction with collecting data for the ORC system, experimental data were also collected for the individual components of the ORC, viz. evaporator, preheater, screw expander, working fluid pump, and condenser. Experimental data for the screw expander were used to develop the two empirical models discussed in this paper for estimating screw expander performance. As the physical parameters of the screw expander discussed in this article are not known, a “black-box” approach was followed to estimate screw expander power output, based on expander inlet and outlet pressure and temperature data. Refrigerant R245fa was used as the working fluid in the ORC. The experimental data showed that the screw expander had ranges of pressure ratio (2.70 to 6.54), volume ratio (2.54 to 6.20), and power output (10 to 51.5 kW). Of the two empirical models, the first model is based on the polytropic expansion process, in which an expression for the polytropic exponent is found by applying regression curve-fitting analysis as a function of the expander pressure ratio and volume ratio. In the second model, an expression for screw expander work output is found by applying regression curve-fitting analysis as a function of the expander isentropic work output. The predicted screw expander power output using the polytropic exponent model was within ±10% of experimental values; the predicted screw expander power output using the isentropic work output model was within ±7.5% of experimental values.

Heat Pump-Organic Rankine Cycle Hybrid Systems for Co/Tri-Generation Applications: A State-of-the-Art Overview

2020 ◽  
Author(s):  
Wahiba Yaïci ◽  
Evgueniy Entchev ◽  
Pouyan Talebizadeh Sardari ◽  
Michela Longo
Keyword(s):  
Hybrid Systems ◽  
Control Strategies ◽  
Current System ◽  
Experimental Studies ◽  
Organic Rankine Cycle ◽  
Rankine Cycle ◽  
Economic Feasibility ◽  
Working Fluid ◽  
Future Research ◽  
Component Level

Abstract The following paper aims to explore a heat pump’s (HP) as well as an organic Rankine cycle’s (ORC) novel combination for the development of both an efficient and low-emissions heating and cooling systems. This latest review examines both benefits and possibilities of a combined HP-ORC system. Previously, studies have explored several different combinations, such as directly-coupled and reversible combination units as well as parallel configurations units in addition to indirectly-coupled ones. Following defining aforementioned configurations, a discussion on their performance is carried out in detail. Considerations for the optimisation of the architecture, overall of such hybrid systems via utilising the same sources while also discussing heat source, sink selection and operating temperatures as well as thermal energy storage, expander/compressor units, control strategies in addition to working fluids’ selection and managing seasonal temperatures that are increasingly variable, have been identified. Additionally, the experimental studies that have been performed reveal increasingly practical obstacles as well as other areas that require more research while serving to shed light on experimental techniques, which can be applicable to this research’s area. Based upon research, it has been revealed that regional conditions including temperatures and annual weather as well as the cost of energy produce a colossal effect on such systems’ economic feasibility framework as well as partially dictating the overall system configuration’s selection. Additionally, the review disclosed how important the following elements are: 1) a greater temperature differential amid the source of heat and heat sink; 2) proper source of heat and sink selection; 3) working fluid selection; and 4) thermal storage for the maintenance of the difference. Comparatively, from the research works from the past, additional optimisation based on individual component level as well as through control strategies of either an advanced or predictive method, these produce a smaller effect and are worth performing an evaluation on economically due to them not being feasible for the current system. Lastly, based on investigated research, there are certain areas for which recommendation have been provided with regard to future research and this includes a technology configurations’ comparison for understanding different regions’ optimal system, a sensitivity analysis for understanding key system elements for both optimisation as well as design, both an investigation as well as testing carried out for available units and applicable systems that are presently available, and identifying novel use cases.

scholarly journals Comparison of Organic Rankine Cycle Systems under Varying Conditions Using Turbine and Twin-Screw Expanders

Energies ◽  
2016 ◽  
Vol 9 (8) ◽  
pp. 614 ◽  
Author(s):  
Matthew Read ◽  
Ian Smith ◽  
Nikola Stosic ◽  
Ahmed Kovacevic
Keyword(s):  
Organic Rankine Cycle ◽  
Rankine Cycle ◽  
Cycle Systems ◽  
Twin Screw

A Comparative Study of Scroll Expander Performance Using CO2 and Zeotropic Mixtures As Working Fluids

2019 ◽  
Author(s):  
Arun Kumar Narasimhan ◽  
Diego Guillen Perez ◽  
D. Yogi Goswami
Keyword(s):  
Comparative Study ◽  
Organic Rankine Cycle ◽  
Volume Ratio ◽  
Rankine Cycle ◽  
Operating Conditions ◽  
Cycle Performance ◽  
Working Fluid ◽  
Brayton Cycle ◽  
Working Fluids ◽  
Scroll Expander

Abstract Scroll expanders are generally used for low temperature power generation applications due to their inherently small built-in volume ratio. The working fluid and operating conditions play an important role in the expander performance as well as its physical size and volume ratio. Hence, a comparative study of scroll expander performance was carried out between two different working fluids, R433C and supercritical (s-CO2). The s-CO2 Brayton cycle achieved a maximum cycle efficiency of 13.6% at an expander supply pressure of 11 MPa. Two separate scroll geometries were modeled for supercritical Organic Rankine Cycle (SORC) using R433C and s-CO2 Brayton cycle for the operating conditions that provided the maximum cycle performance. The s-CO2 scroll geometry achieved a maximum expander efficiency of 80% with a volume ratio of 2.5 and a diameter of 19 cm. The high inlet temperatures required a much higher volume ratio of 6.2 and scroll diameter of 30 cm for the R433C based SORC leading to greater leakages and lower expander efficiency of 62%. The comparative study shows that s-CO2 is better suited for scroll expander than R433C at such high expander supply temperatures.

3D CFD Analysis of a Twin Screw Expander With Different Real Gas Models for R245fa

2015 ◽  
Author(s):  
Iva Papes ◽  
Lazhar Abdelli ◽  
Joris Degroote ◽  
Jan Vierendeels
Keyword(s):  
Waste Heat ◽  
Organic Rankine Cycle ◽  
Rankine Cycle ◽  
Primary Energy ◽  
Ideal Gas ◽  
Production Costs ◽  
Working Fluid ◽  
Real Gas ◽  
Twin Screw ◽  
The Ideal

With the increasing importance of minimizing primary energy usage and complying with emission restrictions, a significant interest has been developed towards waste heat recovery from industrial processes. A large portion of this energy is available at low temperatures (350K–400K) but it can be relatively efficiently converted into mechanical power using an Organic Rankine Cycle (ORC). Twin screw expanders can be used as an alternative to turbines with their cheap production costs and well proven efficiencies. In this paper, 3D CFD simulations of a twin screw expander using R245fa as the working fluid are performed. Since the fluid properties show big deviations when using the ideal gas equation of state (EoS), the flow problem has been evaluated using different real gas models. Thermodynamic parameters for the ideal gas EoS, the cubic Aungier Redlich-Kwong EoS and the CoolProp fluid database (open source) were compared in a preliminary study. After that, the models have been included through user-defined functions (UDFs) in ANSYS Fluent and were tested on 3D CFD calculations of a twin screw expander and a simplified expansion model. Several performance indicators such as mass flow rates, pressure-volume diagrams and power output are used to compare different fluid models for R245fa. From the results of this study, it can be concluded that the ideal gas EoS shows big deviations going closer to the saturation vapor line and the deviation in power comparing to the Aungier Redlich-Kwong EoS is around 8%. Conversely, the Aungier Redlich-Kwong EoS and the CoolProp database present very similar results for this case.

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